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Dry patches using weave pattern
Dry patches using weave pattern
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Dry patches using weave pattern
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Philippine
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Philippine
posted 6 Years Ago
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Hi,
I am currently making carbon fibre samples of different layers and using different methods.
I have managed to get a really good surface finish with hand lay-up but not with infusion (photo attached).
I saw someone post a similar question on the forum but he was using unidirectional so our problem might be different.
Following the videos you've made for infusion, the surface finish of all may samples are almost entirely dry as if there wasn't enough resin.
You've suggested to reduced the flow speed to allow the resin to get everywhere which I will try very soon.
However, my samples are pretty small (210x160mm) and I'm worried that it won't be enough.
Could the infusion spiral be completely removed to allow a slower flow process ?
Any advice would be greatly appreciated!
Many thanks,
Philippine
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MarkMK
MarkMK
posted 6 Years Ago
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When the resin has reached the exit port and everything appears to have wet through, close the exit but leave the inlet side open for a couple of minutes. This should allow enough time for the resin to completely fill the part
On such a small sample, you can likely get away with using no spiral and a narrow strip of flow mesh at the inlet side should be enough. On larger pieces, it's common to cut any flow mesh just before the exit line (about an inch or so) and this helps to slow things down and allow time for the resin to flow to all areas before starting to flow up the exit line. Another narrow strip under your exit port will help to evacuate any air in the resin as it reaches the end of the part. So, a narrow strip at the resin feed side, with another strip at the exit should leave enough of a space inbetween to allow for a slow and thorough wetting-out of your part and, hopefully, no dry spots when cured
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6 Years Ago by
MarkMK
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Dry patches using weave pattern
Philippine
-
6 Years Ago
Yeh, it's just not enough resin. And given the size of your samples, that's not surprising - infusing small pieces with proper infusion resin can be tricky, as the resin often just flows super quick....
Hanaldo
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6 Years Ago
Thank you very much for your answer. I tried it yesterday and demoulded it this morning and the resin still hasn't filled all the cloth. Should I keep the pump running when the resin is flowing on.....
Philippine
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6 Years Ago
When the resin has reached the exit port and everything appears to have wet through, close the exit but leave the inlet side open for a couple of minutes. This should allow enough time for the resin....
MarkMK
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6 Years Ago
Hello.maybe you have seen my post.i had dry spots and this caused by the unidirectional fibre.now i infuse a bigger part and i use the same amount of resin i used in the smaller and i have again some...
Dromilious
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6 Years Ago
I have tried again removing the spiral line and only putting two thin strips of mesh. I've also closed the vacuum pump line and let the resin flow for a while. It took almost an hour to fill the...
Philippine
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6 Years Ago
Im having a similar issue, but its also leaving some of the epoxy on the mold surface. Ive added mesh to increase flow upon entry and created a resin break to slow down exiting epoxy into the catch.....
dcfoster
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6 Years Ago
I had a problem like that once .I think you didn't have enough release wax on the mold.
Dromilious
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6 Years Ago
I would guess it's related to the spray tack. Either too much or a kind that does not dissolve properly in epoxy. To the original poster - could you share a picture of the vacuum setup? Normally thi...
SleepingAwake
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6 Years Ago
i don't think it is from the spray tack. I don't use spray tack and i had once the same problem.
Dromilious
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6 Years Ago
I'm not saying this is the only explanation, but this is typically what i see when an intern is a little trigger happy with the spray tack on the first parts.
SleepingAwake
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6 Years Ago
These are the photos of my setup. It's the only ones I've got unfortunately. The first one is before reducing the mesh size and with the silicone spiral. The second one is the last one that I tried.....
Philippine
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6 Years Ago
I didn’t use spray tack at all. I put at least 4 layers of meguiars mirror glaze mold release wax.Maybe I should go back to using the regular carnauba wax. Seemed like the mold release was better wit...
dcfoster
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6 Years Ago
I will see tomorrow once roughly 24hours have passed since infusing the part. I let the Epoxy and Hardener sit in front of a space heater rotating every 5 min or so to warm it up. Then after mixing I...
dcfoster
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6 Years Ago
Ok now that i see the setup it's pretty clear - cut the flow mesh short of the an inch short of the end of the fabric. The flow in the mesh is very good, in the much more compact carbon fibre not so....
SleepingAwake
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6 Years Ago
For me I have yet to confirm, but I talked to the Carbon/Kevlar supplier. Was told my part/mold is too cold, so its causing flow issues with the epoxy.
dcfoster
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6 Years Ago
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