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Unless he sprayed it, wich would be very difficult because of the short pot life, he must have sanded after the final coat. The high gloss coat gives a nice finish, but not nice enough to go directly to the moulding.
If your plug was ok, and you used polyester tool coating (or vinylester) on a polyester plug surface, and never used 1 component products during the plug making, then it clearly comes down to the application of the release agent. Did the flanges stick together as well?
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