Cheaper Mould alternatives?


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Junior
Junior
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I want to make a 2-part mould roughly covering 3.5sqmtrs but the overall cost is quite large.

Would it be possible to use a cheaper alternative to the Uni-mould Tooling resin (which appears to be the most expensive part) such as a cheap Polyester resin to bond all the layers of chopped strand mat? Or is there another cheaper alternative to the uni-mould system that would give adequate results?

I don't intend on pulling hundreds of releases, at most I would say 5 in total?
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Junior
Junior
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Excellent stuff, that has reduced the overall cost massively! I think I would prefer to use a proper tooling gelcoat but skip the coupling coat and use polyester to bind the CSM.

What are the advantages of using the full system i.e. all three stages of the uni-mould? Seems like a much more expensive way of doing it!?
Hanaldo
Hanaldo
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A rapid tooling system like Unimould will produce a much better mould than regular GP laminating resins. The main advantage is time, it is very quick and easy to produce a tool because you can layup the bulk reinforcement in one go. You can do a complete mould lamination in a few hours and have a ready-to-use mould 24 hours later. This is more important for professionals than hobbiests, but still a great advantage to have. 

Tooling resins are also filled, which not only vastly reduces shrinkage but also increases the build. So a mould made with tooling resin and 5 layers of 450g CSM will be thicker and stronger than a mould made with GP resin and 5 layers of 450.

The Unimould system will also produce a more temperature stable mould, capable of handling up to 90-100 degrees C, which makes it possible to use for OOA pre-pregs. GP resin can typically only handle 60 degrees, and so isnt very suitable for higher temperature cures. 
GO

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