Talk Composites - The Forum for Advanced Composites

Cheaper Mould alternatives?

http://www.talkcomposites.com/Topic23155.aspx

By Junior - 4/21/2017 12:35:25 PM

I want to make a 2-part mould roughly covering 3.5sqmtrs but the overall cost is quite large.

Would it be possible to use a cheaper alternative to the Uni-mould Tooling resin (which appears to be the most expensive part) such as a cheap Polyester resin to bond all the layers of chopped strand mat? Or is there another cheaper alternative to the uni-mould system that would give adequate results?

I don't intend on pulling hundreds of releases, at most I would say 5 in total?
By FLD - 4/23/2017 1:01:06 PM

I thought the chemistry was more complex than that?  The chain propagation is also radical based as the catalyst is just a radical initiator.  If so chain entanglement is causing the gelled state and the cross linking is radical termination.  The whole thing is a ballancing act with catalyst loading. Polymer chemistry is nuts, lots of maths involved which is why I went towards drug discovery.

Thinking about the warping issue I suspect I've escaped it so far as I always add bracing panels / flanges to my moulds. This coupled with my slow lay up has probably been lucky for me. The shrinkage is an odd on too, I have a car bonnet / hood that fits back into the mould. Even after 3 years!  Is this because I'm a hobby moulder and tend to demould a week or so after the final layer?