Dry Spots on Fabric After Infusion


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whitecel
whitecel
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Hello,
  I have been infusing my parts lately and each time I pulled the part, I have dry areas on the surface.  Seems like the fabric is not fully wetting out.  

Or is it due to the super 77 adhesive I'm using to hold the carbon fiber in place?  I mist it a few passes on the carbon fiber and press it into the mold.
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brainfart
brainfart
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using polyester surfboard laminating resin (unknown viscosity).


Wrong material. I assume its viscosity is too high and pot life too short, especially at elevated temperatures. At least use the catalyst at the lower recommended ratio, not the full two pecent (or whatever the manufacturer says). Try 1.6 or 1.7%, or adjust accordingly. But it's still not a suitable material.

Polyester contains a lot of styrene, which is pretty volatile. It will start to evaporate at full vacuum and is sucked through your pump. In the long run you will contaminate your vacuum pump's oil, and it won't reach its full vacuum anymore, so consider changing the oil eventually.
Since the styrene has considerable vapour pressure the whole infusion takes place at a higher pressure than you think.

Also used systemthree mirrorcoat epoxy (700 cps) but had almost the same result, but slightly better (still had a lot of dry spots).


Better choice, but viscosity still somewhat high. I assume it has a longer pot life? Buy real infusion resin.

As far as how fast was the infusion, since it is a small part, it infuses through in no more than 2-3 minutes.


That's why you had at least some success, a bigger part would have been a total failure with these resins.

Temperature out here in hawaii is roughly low to mid 80s*F when infusing.


Too warm. Start early in the morning when temperatures are lower.

You might want to consider a different infusion strategy. Introduce the resin in the middle, directly onto the part, and have the vacuum line on the mould flange. This way enough resin is sucked into the part and there should be less problems at the edges and corners. Peel ply break zone will slow down the resin enough so it stays in the part.

GO

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