Body Package for Dax Rush with Side Intrusion Bars


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redeye
redeye
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Well done! I'd be very proud of that if I were you.

How did you make it - i.e. what moulding process etc? Do you think you need some kind of insert at the pivot?
davro
davro
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Thanks redeye,

In the video I show the process of making the product. There was no mould only a template that I used to cut out 10 sheets of 1mm carbon fibre sheet. Then I laminated these sheets together into one stack. I split this stack into 5 laminates and created the two pronges to hold the tiny peice of carbon sheet that will be the contact area for the grip tape. There is a metal sleeve insert for the pivot point Smile

This was just a test that came out quite well, while I played around with some easycomposite structural adhesive.



David Stevens
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Edited 9 Years Ago by davro
redeye
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Cool, apologies - the video isn't loading for me - will check it out your your Utoob later tonight.

Thanks man - love your work.
Brian2fast
Brian2fast
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Haha,  brilliant!!  Glad I've made an impression.

Pedal looks great now its clear coated. Nice shape to it. I always think a properly designed shape just 'looks' right to the eye and that deff looks right.

It looked hardwork with the hacksaw and files in your video tho. I use a 1mm cutting disc on a 115mm diameter angle grinder for cutting things like that, even curves.

What kind of clear coat do you use? I'm away to buy my first comrpessor and spray gun but I'm stuck as to which laquer to choose.

Craig
davro
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No problem redeye, hope you enjoy the vidja later on Wink

Cheers Craig Smile I just pulled of the clutch pedal and it weighs 500 grams bloody heavy thing !

My clear coating setup
I use a Devilbiss SLG-610 recommended by a professional sprayer as good low pressure gun.
The 2K clear coat I use is KAPCI clearcoat, hardener, thinner.
And a good quality spraying mask!!





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VVS
VVS
VVS
posted 9 Years Ago HOT
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Good work davro,

you must be well pleased with how that's turned out.

the shape just looks so right. 
Hanaldo
Hanaldo
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Pretty decent mate, gotta be happy with that! 

I am of the opinion that when it comes to composites, there are 3 skill sets that once you master, the world is your oyster: the ability to transform pieces of wood/foam/metal/anything into a workable plug; mould making; and spray painting. Nice spray gun too, must have cost a mint.
davro
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Cheers Hanaldo,

Well pleased with the results of the accelerator pedal! so much so that I have pull the clutch and brake pedals out Smile

The spray gun was about £60 Amazon link DeVilbiss-SLG-610



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Hanaldo
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Yeh right, not bad! Does it cope with acetone at all? 
davro
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Only used 2K clear coat and some 2K black paint with it so far, the packaging says "Solvent Based Paint Only"

Just out of interest what would you spray that has
acetone in it ?




David Stevens
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Edited 9 Years Ago by davro
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