How to get a gloss finish on my 3D printed mould


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Matteo Dapporto
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Good afternoon

I've read all the topics in this forum but I'm still confused so I kindly ask an help.

I’m experimenting the production of a compression mould by using my 3D printer.
The part I want to manufacture is made by Carbon fiber and has 1.2mm thickness. I want to cure it at room temperature at the beginning and if everything is OK I will cure in a oven at 60°C in the future.

Here a picture of my 3D printed mould (made by ABS but I can choose different material  such as PLA, Polycarbonate, ASA and so on).
I have removed all the 3D printing layers and defects by using sand paper; here is how it looks like at the end of the sanding process:


I have applied 7 layers of releasant wax and polysh the mouls after the last one by using a clean cloth.
I have prepared a sandwich of carbon fiber and resin and put inside the compression mold and squeeze it by using 300Kg of weight; I cure it at room temperature.

Here the picture if my first carbon fiber trial part.
Please note that the right side has been painted because the CF part just out of the mould has a matte finish which I don't like at all (I want a gloss finish without any additional painting or polish treatment). I can see major defects which I think are due to a lack of material (my sandwich was too thin) and I'm not worry about it.



How can I get a gloss finish on my carbon fiber part just out of the mould ?
Is it true that the only way to get a gloss carbon fiber part is to have a gloss mould surface? If the answer is yes, can you explain me the reason ?

If I need to treat my 3D mould (ABS material) so it became gloss, which process and materials do I have to purchase?
I’ve read about filler and other stuff but I’m a little bit lost because normally a 3D printed mould is not commonly used.

Can I use S120 directly on the ABS (or PLA, Polycaronate, ect) mould or do I have to apply a primer first?
Or do I have to apply to the mould an epoxy resin first?
I'm a little bit lost and confused because all the info I found are not referred to compression mold and do not require a gloss finish carbon fiber part as I would like.

Thanks in advance for your help.

Edited 6 Years Ago by Matteo Dapporto
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Lester Populaire
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Not a mould but a printed part i varnished with a 2k polyurethane recently. Only sanded quickly with 240grid sandpaper. After curing you can see some slight waviness from the layers in some spots, but nothing you can't get rid of with a light filler before the Polyurethane.
However, I'm not sure if a Polyurethane surface is hard enough for your application.
Matteo Dapporto
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Lester Populaire - 11/19/2018 5:30:34 AM

Not a mould but a printed part i varnished with a 2k polyurethane recently. Only sanded quickly with 240grid sandpaper. After curing you can see some slight waviness from the layers in some spots, but nothing you can't get rid of with a light filler before the Polyurethane.
However, I'm not sure if a Polyurethane surface is hard enough for your application.

Thanks!
2K clear coat gives the right gloss finish that I'm looking for. I need to find the right product. Any advice? I have a small airbrush but I don't know if 2K coat is a thin or thick liquid...

Cheers
Matteo

Lester Populaire
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Matteo Dapporto - 11/20/2018 8:39:37 AM
Lester Populaire - 11/19/2018 5:30:34 AM

Not a mould but a printed part i varnished with a 2k polyurethane recently. Only sanded quickly with 240grid sandpaper. After curing you can see some slight waviness from the layers in some spots, but nothing you can't get rid of with a light filler before the Polyurethane.
However, I'm not sure if a Polyurethane surface is hard enough for your application.

Thanks!
2K clear coat gives the right gloss finish that I'm looking for. I need to find the right product. Any advice? I have a small airbrush but I don't know if 2K coat is a thin or thick liquid...

Cheers
Matteo

As mentioned before I cannot help with finding the right product as i do not have a lot of experience with 2k clear coats. I use this particular one since years for all kinds of stuff but never tried anything else as it works very well for what i do. But it's a branded by my local paint supplier and no idea who makes it.
Mi spray with a 1.4mm nozzle which should work for pretty much anything, but i think you could get away with a smaller nozzle too.

Matteo Dapporto
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Lester Populaire - 11/20/2018 9:49:27 AM
Matteo Dapporto - 11/20/2018 8:39:37 AM
Lester Populaire - 11/19/2018 5:30:34 AM

Not a mould but a printed part i varnished with a 2k polyurethane recently. Only sanded quickly with 240grid sandpaper. After curing you can see some slight waviness from the layers in some spots, but nothing you can't get rid of with a light filler before the Polyurethane.
However, I'm not sure if a Polyurethane surface is hard enough for your application.

Thanks!
2K clear coat gives the right gloss finish that I'm looking for. I need to find the right product. Any advice? I have a small airbrush but I don't know if 2K coat is a thin or thick liquid...

Cheers
Matteo

As mentioned before I cannot help with finding the right product as i do not have a lot of experience with 2k clear coats. I use this particular one since years for all kinds of stuff but never tried anything else as it works very well for what i do. But it's a branded by my local paint supplier and no idea who makes it.
Mi spray with a 1.4mm nozzle which should work for pretty much anything, but i think you could get away with a smaller nozzle too.

Thanks for your help!

GO

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                     Thanks for your help!
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             End component of the diffuser.
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