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Scottracing. I don’t use a vacuum bad when I’m annealing, as you say that can cause distortion. I just put each piece on a tray and cook it in the oven so there are no undue forces acting on the softened plastic. How this works on unsupported sections I don’t know. The longest/biggest job I have fully printed was an auxiliary diffuser wing 1.2m long. It was built in 8” sections, each part annealed and then the whole lot bonded together using mortise and tenon joints designed in the design stage. It was assembled on a flat board with each piece clamped down and to the next at the assembly stage. The clamping was done by making negative, matching, bridging pieces and clamping these down with bits of wood across them. There was a slight distortion at each of the joints bit I had made the outer layers 5 layers thick to allow for sanding. After sanding and painting it was carbon dipped.
It works very well, don’t know in terms of downforce as it was added to clean up the airflow at the back to stop the turbulence that picked up all the muck off the road and spread it all over the back of the car.
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