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I joined this thread as the letters on the Ducati fuel tank so closely matched what I wanted to do.
As it was the first time I’d used CF I wanted to do a part that didn’t mater if it went wrong, so I used the fuse box cover.
Sanded down to give a good keying surface. Coat of CRX black resin as a base coat. At the tack stage I applied the CF. I used pro-finish 210 gsm cut to give a V patern. A coat of CRX resin, the usual layers and vacuum bagged it at about 60% to 80% vacuum for about two hours and then left it to cure overnight. While this was curing I taped and cut some tow fabric about 5 strips wide and gave it a light spray of fussionfix adhesive so I could cut it more accurately the next day without it fraying.
Next morning I gave the area I was going to put the tow a coat of resin, waited for it to tack, cut the tow down to three rows then positioned it. Gave the strip and surrounding area a coat of resin and again vacuum bagged it all. I had a small leak I couldn’t find so I only had a 40% vacuum. This seemed to help the vacuum pump as it didn’t have to generate such a hard vacuum. After a couple of hours vacuuming I left it to cure overnight.
Next day I gave it two coats of resin, the second at the tack stage, and again left it to cure. This was perhaps the only disappointment as the resin over the tow had a very poor finish, sort of reticulated and instead of black/gold had a grey cast.
Sanded that area down, taking care that I didn’t breakthrough into the CF, and applied the sticker. Four more coats of resin, each applied at the tack stage, and left to cure overnight. It dried more or less OK, just a few minor nibs and very slight fish eyes ( don’t know where they came from). Rubbed it all down with a fine sanding sponge block until the nibs and fish eyes were removed, followed by a rub down with 1000 grit wet or dry and hand soap until all the previous sanding marks went and the surface was an overall mat finish. Final treatment was a polish using a DA with a yellow and then a black foam pad using Magures ultimate.
As a first go, it’s not bad. There are no marks on the surface but the tow is a bit disappointing. The CF twill flashes in the sun but the tow only does it at some angles and is still a naff grey at others. The sticker looks like it is floating inside the resin. Spectacular.
Was it worth all the work, effort and cost? No. It was never intended to be. It was just to gain experience working with CF in preparation for the next job. On this I think I will replace the tow with 2” CF tape.
I seem to be having a problem uploading pics, so sorry there aren’t any.
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