Carbon Fiber for parts that get hot


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dcfoster
dcfoster
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Ive been looking into making a valve cover or skinning a valve cover as well making an exhaust tip. Can this be done with Carbon fiber? Im assuming the Fiber itself can handle the heat but
im worried about the epoxy. Are there any that can handle high engine temps? or exhaust temps (muffler tip temps)
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Hanaldo
Hanaldo
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What materials have you used to make your mould? Is it a polyester gelcoat with polyester laminating resin, or is it a tooling system like Unimould with a vinyl ester gelcoat and a tooling resin reinforcement? 

If it's a regular polyester tool, I would post cure it very slowly up to 50 degrees. Don't just put it in an oven at 50 degrees, rather do something like 30 degrees for 2 hours, 35 degrees for two hours, 40 degrees for 3 hours, and then go 50 degrees for 16 hours. The slower you can ramp it up to 50, the less likely it is to distort and/or lose gloss. Once cured at 50 for 16 hours, you should be able to make your part in it and do a 16 hour cure at 50 degrees for an initial cure, then allow it to cool to room temperature before removing it from the mould and do another very slow post-cure up to 100 degrees. You'll want to test that the epoxy resin doesn't stick to the polyester gelcoat, I've never had any issues with that when using a semi-perm release agent bit that may just be the specific materials I'm using. 

Otherwise if it's a RTS like Unimould, you should be able to take the mould to 80 degrees quite safely. Slow ramps and long dwells are the key. 
Edited 9 Years Ago by Hanaldo
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