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Carbon Fiber for parts that get hot
Carbon Fiber for parts that get hot
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dcfoster
dcfoster
posted 9 Years Ago
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Ive been looking into making a valve cover or skinning a valve cover as well making an exhaust tip. Can this be done with Carbon fiber? Im assuming the Fiber itself can handle the heat but
im worried about the epoxy. Are there any that can handle high engine temps? or exhaust temps (muffler tip temps)
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Hanaldo
Hanaldo
posted 9 Years Ago
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What materials have you used to make your mould? Is it a polyester gelcoat with polyester laminating resin, or is it a tooling system like Unimould with a vinyl ester gelcoat and a tooling resin reinforcement?
If it's a regular polyester tool, I would post cure it very slowly up to 50 degrees. Don't just put it in an oven at 50 degrees, rather do something like 30 degrees for 2 hours, 35 degrees for two hours, 40 degrees for 3 hours, and then go 50 degrees for 16 hours. The slower you can ramp it up to 50, the less likely it is to distort and/or lose gloss. Once cured at 50 for 16 hours, you should be able to make your part in it and do a 16 hour cure at 50 degrees for an initial cure, then allow it to cool to room temperature before removing it from the mould and do another very slow post-cure up to 100 degrees. You'll want to test that the epoxy resin doesn't stick to the polyester gelcoat, I've never had any issues with that when using a semi-perm release agent bit that may just be the specific materials I'm using.
Otherwise if it's a RTS like Unimould, you should be able to take the mould to 80 degrees quite safely. Slow ramps and long dwells are the key.
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9 Years Ago by
Hanaldo
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Carbon Fiber for parts that get hot
dcfoster
-
9 Years Ago
There is a high temp resin available...
meir
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9 Years Ago
Thanks for the info Meir :)
dcfoster
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9 Years Ago
Please remember that you need: A) Resin with high TG (as linked) B) Curing at high temperature...
ArturK
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9 Years Ago
Im making an exhaust end cap for my motorcycle. It is just a surround really so not actually...
Boozehawk
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9 Years Ago
Hi Boozehawk, Loading into an oven at 100'C is definitely not recommended - Firstly, before...
Rich (Staff)
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9 Years Ago
[quote][b]Richie (15/08/2016)[/b][hr]Hi Boozehawk, The High Temp Epoxy has a recommend cure...
Boozehawk
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9 Years Ago
Potentially but you would be likely to find that the surface of the resin would deform slightly as...
Rich (Staff)
-
9 Years Ago
What materials have you used to make your mould? Is it a polyester gelcoat with polyester laminating...
Hanaldo
-
9 Years Ago
Im not wanting a gloss finish so the part would be getting a rub. down after demolding anyway. I...
Boozehawk
-
9 Years Ago
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