Carbon fiber roof - making the mold


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BlackNDecker
BlackNDecker
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Greetings all,

I bought a brand new OEM steel roof and plan to make a mold and eventually a carbon fiber roof. 

A little background...My car is a 2007 Honda Civic Si and comes with a heavy sun roof assembly (this comes standard from the factory). I contemplated simply swapping roofs for the OEM "non-sunroof" steel roof. That would save me around 20 lbs...but instead of going that direction I've decided to make a carbon fiber roof and hopefully save 30+ lbs.

Some pictures of my progress...

Made some progress on the roof project. 

Transferred it out to the garage:


The antenna hole will be covered:


And the tabs for the weather seal have to be cut off:


Luckily I have a Dremel for these types of projects:


Made some flanges:


Antenna hole covered (with a fresh coat of wax):


Flanged, waxed, and ready to go...




Unfortunately, it's going to be too humid all weekend to lay the gel coat...so I'll probably have to wait until Monday or Tuesday. fml
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VVS
VVS
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If you take a look at the last picture I posted on my bike build you will see a mould done using the uni mould system, ive polished the in part piece and left the outside as was, you can see the difference between the two parts is quite pronounced and was done in half an hour with the drill and foam mop, very easy to do and well worth it.
BlackNDecker
BlackNDecker
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VVS (13/06/2015)
If you take a look at the last picture I posted on my bike build you will see a mould done using the uni mould system, ive polished the in part piece and left the outside as was, you can see the difference between the two parts is quite pronounced and was done in half an hour with the drill and foam mop, very easy to do and well worth it.


Thank you...I will try to have a look. I'm having a bit of trouble navigating the forum with my iPhone 6+ presently. When I click on an individual thread it loops me back to the main forum page.
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