Could need some advice on flow front


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gnidnu
gnidnu
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I'm having trouble with this partly double sided infusion. This was the most recent try. Layup:

(Mould Side)
200 g/m² Glass Twill Weave
300 g/m² Carbon Biaxial +-45°
300 g/m² Glass Biaxial +-45°
400 g/m² Glass Unidirectional 0°
10 mm Gurit Corecell M80 Foam, Perforation Grid 2mm / 20 mm
300 g/m² Glass Biaxial +-45°
200 g/m² Carbon Unidirectional 0°
200 g/m² Carbon Unidirectional 0°
300 g/m² Carbon Biaxial +-45°
160 g/m² Carbon Twill Weave
78 g/m² Glass Twill Weave

MTI hose on left side, feed line on the right.
Can't measure absolute pressure, but relative pressure was -0,93 Bar.
Resin was degassed until no more bubbles were visible.
Didn't turn out well. It looks like the flow front on the A side was significantly slower than on top, which resulted in complete dry spots.

http://www.talkcomposites.com/Uploads/Images/71c93ae2-d2e5-4ad0-b79e-2825.jpg


http://www.talkcomposites.com/Uploads/Images/ef930957-4f0d-49e8-8b4a-4956.jpg

http://www.talkcomposites.com/Uploads/Images/00004841-3815-497c-be93-ac92.jpg

Do you have any advice on what to do differently next time? I already tried infusing from back to front instead of left to right, which turned out better.
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IMG_20150104_170946-1.jpg (678 views, 177.00 KB)
Edited 10 Years Ago by gnidnu
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ChrisR
ChrisR
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As mentioned, that's quite a thick stack, slow that sucker down.

Do a test infusion, the same stack, the same length but less width, lay up on a sheet of glass so you can see the mould side during the infusion. During the infusion mark the top and bottom with a marker pen every few seconds, that way you can see how the resin is flowing afterwards.

For a stack that thick with so many layers I'd think you'd need to keep the vac on before infusing for at least an hour to make sure all the air is fully removed.

I've not used MTI but have read loads about it, I think in your case you need to loose it and work on the inlet/outlet positions using regular methods i.e. stopping the mesh before the outlet, just having peelply. I have seen at a demonstration a 25thk solid layup laminate infused without MTI.

edit: just looked at the attachment, sorry but WOW thats a really massive waste of materials for such as small finished product! I thought the whole mould was the finished item!
Edited 10 Years Ago by ChrisR
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