Carbon Tub for Noble


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David Linton
David Linton
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andygtt you are a GOD!

The work carried out is amazing and really inspires me to get moving with some of my own projects. Keep up the good work dude.BigGrin
andygtt
andygtt
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macgtech (16/07/2014)
Thoroughly enjoyed going through this - great job.

What weight saving have you seen by going down the full CF route?
45kgs in the carbon bodywork... but Ive saved another 20 kgs in general 'stuff' that was on the car under the tub (wiring, brackets, nuts and bolts) that didn't do anything and were just dead weight.
Im planning on making my own seats soon and am replacing the alloy flooring under the car with carbon so there is still a little more planned... my single turbo engine package and clutch package also saved me quite a bit of weight over a standard car. so I'm actually 100kgs lighter than other well modified nobles (going up in power adds around 50kgs to the car due to intercoolers, extra rads etc etc)

I run a motec M800 ecu and mapped some of the advanced settings the other day to unleash the boy racer in me Smile

FLD
FLD
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Hanaldo (16/07/2014)
I appreciate the offer, but I'm in Australia! Laugh

 
 Ah, that'd be a problem. :lol:I also cut out sections of the inner to reduce weight leaving a figure eight shapped inner.  I'd be inetersted to see how you get on.
macgtech
macgtech
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Thoroughly enjoyed going through this - great job.

What weight saving have you seen by going down the full CF route?

MacG Racing Ltd., UK based Motorsport Racing Team - follow us on Twitter and on Facebook
Hanaldo
Hanaldo
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I appreciate the offer, but I'm in Australia! Laugh

I also need to modify this one a little bit. The car has a custom made lightweight windscreen with internal heating which is a different size to the standard windscreen, so there is a 20mm gap between the stock fibreglass roof and the windscreen. So I'll be modifying the roof to bring it back down and sit under the seal again. I also need to find 10-15mm of extra headroom as the driver currently hits his head, so I'll likely be chopping a large section of the inner skin out. 
FLD
FLD
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If it helps I made a VX220 roof.  I have the mould for the inner part which may be similar.
Hanaldo
Hanaldo
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Thanks Andy. 

I've had a look at the car I'm doing now, starting the job next week most likely. Luckily the Exige roof is not as big a job as this, it is really more of a bonnet. Will be a 2 piece mould with an inner and outer skin. Surface area is roughly 1sqm, so not very big either. 
andygtt
andygtt
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Sorry for not seeing this earlier, got married and thus was a little busy Smile

Id estimate its cost me in materials around £10k to do my entire car, that includes the mould materials, consumables and 'learning' curve errors... and included in that a small stockpile of materials left over to make more parts.

to make the front clam for my car from the now existing moulds it cost me around £700, but it takes 3 days min before trimming, lacquering etc etc.

The mould process and material is actually the most expensive part 
Hanaldo
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Thanks for the reply Warren. That is exactly what I will do when I get the chance to see the car and measure things, I just like to have a rough idea in my head before I go do quotes but I'm operating with no real idea on surface area at the moment. No big deal, I just like to be organised. 

I did manage to find pretty much exactly the same job has been done by Nitron in the UK. Looking at their pictures, it looks like it will actually be closer to a bonnet than what Andy has done here anyway. 
Warren (Staff)
Warren (Staff)
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There never is any simple way to estimate costs. 

You have to do the maths.  In essence think of your mould in terms of surface area of the part and flanges.

You then need the number of layers of carbon, core etc,

calculate the resin usage here: http://www.talkcomposites.com/11/Resin-infusion-resin-usage-calculation

Then add your consumables to get a rough material cost.

Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
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