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problems with infusing
problems with infusing
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Thomb
Thomb
posted 8 Years Ago
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Hi all, im trying to make some exhaust protectors from carbon. i now made 20 of each and only 5 of them are good enough to use. The problem i run into is that all the flat area's are fine but 2 spots where 2 bumps are, always fail.
Here is the mold, polished and working like a charm.
This is how every part comes out shiney but always bad on the bumps.
So this is what it looks like every time around the bumps/holes:
After this i tried it with some rubber gromets around the holes to maybe push the fabric down more but still there. I also tried a fast infusion and a slow infusion but same result.
But still this as result:
Does anyone have an idea what i do wrong or can do diffrent? its costing me too much now. I always let the resin sit for 10 mins after mixing. full vac no leaks.
these did work:
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8 Years Ago by
Thomb
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Hanaldo
Hanaldo
posted 8 Years Ago
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Yeh, gotta sort out the bridging. It's tricky geometry for a twill fabric to go around easily, so it can be difficult to force it into place without pulling it out of place elsewhere.
As Scott mentioned, one solution is to cut a disc out of the material to give it some relief. This is much much easier if you're working with pre-preg, so you may struggle with dry fabrics. Even a set-weave fabric would be a challenge, though it could be done.
Another good solution, considering you seem to be producing these in reasonable quantity, is to use either intensifiers or a pre-formed vacuum bag, both of which you would make from silicone. The intensifier is along the same lines as what you attempted with the rubber grommet, but formed to fit your part perfectly and apply pressure in exactly the right places without shifting under vacuum.
Either method would require you to simulate the part thickness, which can be done with calibrated wax sheet or simply by laying up a fibreglass part to the thickness that you require (remembering that for infusion you also need to allow for the thickness of the infusion mesh). Then simply use a brushable addition cure silicone to produce the intensifier/vac bag. Plenty of videos on YouTube on this topic.
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problems with infusing
Thomb
-
8 Years Ago
The material is bridging. You need to either cut the material as a disc and match the next ply. And...
scottracing
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8 Years Ago
Yeh, gotta sort out the bridging. It's tricky geometry for a twill fabric to go around easily, so it...
Hanaldo
-
8 Years Ago
Both the suggestions are good and may work. However you choose to try, the key thing is ensuring the...
Warren (Staff)
-
8 Years Ago
[quote][b]Warren (Staff) (31/05/2017)[/b][hr]Both the suggestions are good and may work. However you...
Thomb
-
8 Years Ago
From your pictures I could see that you've got some pinholes in the flat areas too. From my...
oekmont
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8 Years Ago
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