When using epoxy or polyester for molds ?


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Zorongo
Zorongo
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Hi all.

I'm making small size epoxy parts, but sometimes I've made them whith polyester. Room temperature curing, hand lay up with small presure over the laminate (counter mold)

I had demolding problems with a polyester mold and someone told me a "rule of thumb": Use polyester molds for polyester parts and epoxy molds for epoxy parts.

(I'm actualy using PE molds for epoxy parts without any problem) So, the question is: Whe should I use epoxy molds ?

An epoxy mold seems to be better fron the dimensional stability point of view..

It also seems logical to make the molld similar to the part if high temp increases are expected (prepregs, exotherms ?) to reach a similar diatation / contraction on both and avoiding stresses....

Could you please share your experience ?

Thanks in advance Wink
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biker_kev
biker_kev
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Hi,

Your post shows you have had first hand experience of why you use epoxy tooling for epoxy mouldings and polyester tooling for polyester mouldings.  If you mix the two resin types you will have great trouble demoulding your parts, to the extent you will probably end up scrapping them.

Regards

Kevin
Matthieu Libeert
Matthieu Libeert
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here are some tips and tricks I can give you.

polyester wont stick to epoxy (low)
epoxy will stick to polyester (hard)
epoxy will stick to epoxy (medium) 
polyester will stick to polyester (medium)

So If you apply this on a mould:
Epoxy mould with polyester part OK
polyester mould with epoxy part NOT OK

BUT! if you postcure your polyester moulds and give them some time to let them evaporate the styrene
and use some good release agent or in this case even better PVA you should be ok with it.

polyester moulds are cheaper to make, can use chopped strands but are less stable at higher temperatures and will have more shrinkage.

Vinylester gelcoat is a good alternative, compatible with epoxy and polyester

sure other might correct me, or have some more information Smile

Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com




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