Anyone have experience with TenCate OOA's ?


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morepower
morepower
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matthieutje65 (23/01/2014)
for me the ooa of easy composites is perfect, nice tack on the surface of the mould...by having it that way it wont lift when adding the layers on top of that...did some test with a prepreg with less tack and I got annoyed while working with it, each time I've added a layer and tried to press it down, it got away from the surface of the mould

The problem is that is is expensive.... especially for someone in the USA... If there is a Cytec distibutor willing to do smaller quantity minimum orders then it is better if he can do that.. It is the best material but the cost from either easy composites or cytec are now not worth the extra cost if you look at how much it can cost to coat a part especially a large part.. If I used £1000 worth of VTF/Easy Preg or £350 worth of another material which is close on finish that leaves a lot of spare cash to pay to have it sprayed... I have had a full motorcycle kit lacquered for £150.00 making a total cost minus consumables and oven time of £500. It is simple math.... 

I would use VTF for everything if I could afford it... I cant and I have never paid more than £68.00 inc VAT for VTF but now they have upped the minimum quantity I have had to look else where.. I now pay just over £30 per meter and get great results which is more profitable for me.... I can also get plain weave which I cannot get in the VTF/easy preg materials..

If I can get finishes like this out of the mould... I would do what the OP is doing and shop round and find a material an learn how to make it work for them...


A set of these if I only used easy preg would have cost me almost £100 to make in materials and power.. Using the material I now use they cost me £35 to make. 
Edited 11 Years Ago by morepower
fgayford
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20_rc51_00 (22/01/2014)
http://www.ambercomposites.com/prepreg/out-of-autoclave-prepreg/

anyone have any experience with this?

I live in Canada and I'm having a hard time tracking down any OOA materials. Anyone have suggestions for anything in Canada or the USA? Alternatively I might have to bit the bullet and buy from somewhere in Europe....

Any other sources would be appreciated. 

Until now I've been doing infusions but I'm really tired of the whole infusion process and need a change. Its a PITA with the whole layup and then the trimming afterward. Prepreg might just let me cut back on the amount of post production trimming....


Hi
Composites Canada in Toronto is now carrying prepreg 3k twill. I tried a sample and got no pinholes. Mind you I did put it in my autoclave at 80 psi.
It is very similar to ezcomposites prepreg which I have also used. Its worth a try. They will ship directly to you.
Fred
ChrisR
ChrisR
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20_rc51_00 (24/01/2014)
Thanks Chris, appreciate the link and tips.

I need a change from infusion, the thought of it is daunting to me. And I dread the trimming of mass excess material (because laying fabric perfectly matched in size is just asking for trouble imo). I also get anxiety attacks  Blink about the reinforcement stack shifting during handling or loose fibers on the cosmetic side etc etc... I'm pretty obsessive about bridging, I wouldn't foresee that as a stumbling block for me. 

regarding the debulking, this is to reduce entrapped air (as much as can be before resin flow/viscosity reduction with heat anyways) and reinforcement consolidation right? How long typically for debulking? when do you know that it's "enough"/ what is the observed end goal?


If you are paranoid now, wait till you use prepreg! I really like the stuff and enjoy working with it. If you are careful then you can offset some of the additional cost of the stuff as you don't have so much waste if you nest the pattern cut outs propperly.

Depending on the matrix, some require debaulking under vacuum only for x hours/mins (usually on datasheet) and others require an elevated cure during the debaulk, again see the materials datasheet. The idea is that you consolidate the ply's in stages to minimise voids, bridging and thickness change during final cure plus you can control the resin ratio a bit more closely by bleeding some out if required
20_rc51_00
20_rc51_00
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fgayford (25/01/2014)
20_rc51_00 (22/01/2014)
http://www.ambercomposites.com/prepreg/out-of-autoclave-prepreg/

anyone have any experience with this?

I live in Canada and I'm having a hard time tracking down any OOA materials. Anyone have suggestions for anything in Canada or the USA? Alternatively I might have to bit the bullet and buy from somewhere in Europe....

Any other sources would be appreciated. 

Until now I've been doing infusions but I'm really tired of the whole infusion process and need a change. Its a PITA with the whole layup and then the trimming afterward. Prepreg might just let me cut back on the amount of post production trimming....


Hi
Composites Canada in Toronto is now carrying prepreg 3k twill. I tried a sample and got no pinholes. Mind you I did put it in my autoclave at 80 psi.
It is very similar to ezcomposites prepreg which I have also used. Its worth a try. They will ship directly to you.
Fred


Thanks Fred! I have seen your contributions to the forum and your work, thanks. Do you mind if I send you a pm occasionally to pick your brain? 

I will look into Compcanada

Chris, got it! thanks
Edited 11 Years Ago by 20_rc51_00
morepower
morepower
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If you want to be on the safe side with a debulk you can time your work to have all of the surface layers down just before the end of the day and debulk at ambient temp over night.  If you have to debulk during the day and finish the lay up the same day I would do a warm debulk at 30 to 35 degrees for 2 hours. 
20_rc51_00
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What do you do after a debulk? Do you give everything a last once over and work all the creases/edges? Do you go right into the bake? 

If you have a thicker layup I'm assuming there is an interval of layers that you debulk between each time correct? Then unbag and lay the next few in there and then rebag and repeat...?

At the time of the last debulk do you typically have everything in the bag ready for the oven or do you wait to put in the breather after the last debulk and then throw it all in the oven?
morepower
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20_rc51_00 (27/01/2014)
What do you do after a debulk? Do you give everything a last once over and work all the creases/edges? Do you go right into the bake? 

If you have a thicker layup I'm assuming there is an interval of layers that you debulk between each time correct? Then unbag and lay the next few in there and then rebag and repeat...?

At the time of the last debulk do you typically have everything in the bag ready for the oven or do you wait to put in the breather after the last debulk and then throw it all in the oven?


I do go over it all again.. you can usually see/feel if it is down fully... I would de-bulk again if I am going to use a lot of layers but even when I only put the backing layers down and going to cook.. I will give it time to de-bulk some more but I dont open the bag again... Usually a couple of hours in the oven at 30 degrees and give it a final push down all over to ensure the bag is pushing down everywhere.... 
GO

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