Making a silicone bladder


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chriscnf
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Hi guys I've decided that I need to move from Qualatex balloons to a silicone bladder.
I've got Smooth On rebound coming just because there isn't much available in NZ at the moment.
Its a three part mold and I've built fiber glass shells to go in the mold parts to correctly size the bladder.

I will mess around with some trials but I'm was a little bit confused about the right time to do second coats and joins last time I did this.
I was using dragon skin then and it seemed to go from runny to tack free without a good tack period to second coats and a complex join.

One thing I did learn last time is that acetic cure tube silicone sticks like s*** to a blanket with smooth on silicone for fixing seam flaws.
The idea is to make a thin patch with the smooth on silicone and then glue it on with the cheap tube silicone.

Any pointers would be massively appreciated...Chris
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Hanaldo
Hanaldo
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Are you using pre-preg or wet-lay? The non-perforated release film you see in that bike video is really for pre-preg only, where the resin content is already controlled. If you're doing wet-lay, you wouldn't use that film because as you say, you can't remove excess resin.

You could use a perforated release film though? Would have the same benefits that they used it for in the bike vid, but would allow some resin bleed.
chriscnf
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Hanaldo - 1/30/2021 9:17:21 AM
Are you using pre-preg or wet-lay? The non-perforated release film you see in that bike video is really for pre-preg only, where the resin content is already controlled. If you're doing wet-lay, you wouldn't use that film because as you say, you can't remove excess resin.

You could use a perforated release film though? Would have the same benefits that they used it for in the bike vid, but would allow some resin bleed.

Wet layup and I'm using the red stripe peel ply with a layer of breather cloth tacked to that. Resin bleeds through and absorbs into the breather cloth.
So I'm reducing weight and contact with the bladder to some extent. The original reason was to allow the balloons to move freely when. Have to be careful with setup though or the ply is hard to remove.
If release agent doesn't protect the silicone I might give a brush on latex a try, latex balloons come out reasonably well without release agent.
I do have some weather balloons on the way from China to try out as well.

GO

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