Containing loose carbon fiber fragments - layup problem


Author
Message
Nerd Lab
Nerd Lab
Forum Guru (50 reputation)Forum Guru (50 reputation)Forum Guru (50 reputation)Forum Guru (50 reputation)Forum Guru (50 reputation)Forum Guru (50 reputation)Forum Guru (50 reputation)Forum Guru (50 reputation)Forum Guru (50 reputation)
Group: Forum Members
Posts: 6, Visits: 42
We are casting a complex part with a lot of sharp and opposing angles, which has proven to be extremely difficult to accomplish with a single sheet layup. While we did close in on the goal, the method proved to be unsound. Changing methods, the best results have come from approaching the layup with multiple carbon fiber pieces. This required a lot of precise cuts and matching of weave, as you might imagine. The problem now is that we get stray, quite noticeable, carbon fiber 'fragments' in our parts. My question is to know if there is a way to apply some type of temporary backing to a section of non-prepreg roll which would keep the weave intact to allow me to cut and lay out the shapes I need and reduce stray fragments, then being able to peel off the backing upon layup.
There is one YouTube video of an Aussie showing how to apply a mix of PVA/H2O and thin 'paper' which dried as a backing which you can then peel off in layup. That didn't work for us. Is prepreg the only answer? I would also think that since we're spraying clear gel coat in the mold before layup, any PVA would ruin the bond between the resin and gel coat. Is there a resin soluble product that we could bond the carbon fiber and paper with? We also use spray adhesive to keep a couple of key parts in place which claims to dissolve in resin but that seems to risky.

The templates in the picture attached are a few of the shapes that we need perfect.
Thanks for any help,
Sr. Nerd Lab Technician 

Edited 7 Years Ago by Nerd Lab
GO

Merge Selected

Merge into selected topic...



Merge into merge target...



Merge into a specific topic ID...




Threaded View
Threaded View
Nerd Lab - 7 Years Ago
drippy - 7 Years Ago
Nerd Lab - 7 Years Ago
Nerd Lab - 7 Years Ago
drippy - 7 Years Ago
oekmont - 7 Years Ago
Nerd Lab - 7 Years Ago
Hanaldo - 7 Years Ago
Warren (Staff) - 7 Years Ago
Nerd Lab - 7 Years Ago
f1rob - 7 Years Ago
Furrari - 7 Years Ago
Hanaldo - 7 Years Ago
drippy - 7 Years Ago
Nerd Lab - 7 Years Ago

Similar Topics

Reading This Topic

Explore
Messages
Mentions
Search