Post curing of mould made of EG60 epoxy tooling gelcoat


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Olivier
Olivier
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Hi,

I have a pattern of a rc glider stabiliser made of foam and several layers of IN2, pattern coat primer and pattern coat hi gloss.
I am making an epoxy mould with this pattern and EG60 + FG layers + IN2 + poraver.


I need to know if I should post cure the pattern before making the mould and what is the Tg of pattern coat primer and hi gloss
Or build the mould and post cure it?
Should I post cure the mould with or without the pattern?
I plan to perform a post cure cycle as noted in TDS: :• 24 hours at 25°C• 2 hours at 40°C• 2 hours at 50°C• 2 hours at 60°C

Do I get the same properties if I wait 15 days and no post cure?
For the final CF stabiliser can I post cure the part up to 60C?

Thanks for your support

Kind Regards,
Olivier


Warren (Staff)
Warren (Staff)
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As you are mostly using IN2. you can post cure the pattern using the IN2 post cure from the TDS.

In essence you can then allow the mould to cure for 24 hours before following the post cure cycle with the pattern still in the mould.

In reality, with the low temperatures and relatively slow 10C steps, It is unllikely you would have any distortion or sagging from the mould softening and likewise there are unlikely to be any CTE issues between the slightly different materials, so in practice you could do it either way without any issues.


Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
Olivier
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Warren (Staff) - 11/16/2017 9:14:41 AM
As you are mostly using IN2. you can post cure the pattern using the IN2 post cure from the TDS.

In essence you can then allow the mould to cure for 24 hours before following the post cure cycle with the pattern still in the mould.

In reality, with the low temperatures and relatively slow 10C steps, It is unllikely you would have any distortion or sagging from the mould softening and likewise there are unlikely to be any CTE issues between the slightly different materials, so in practice you could do it either way without any issues.

Thanks Warren,
Could you give me the HDT of Pattern coat primer please?

Warren (Staff)
Warren (Staff)
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The HDT is 60C


Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
Olivier
Olivier
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Warren (Staff) - 11/16/2017 4:44:31 PM
The HDT is 60C

HI Warren,

I must rework the part ( it is a little bit twisted) would it be better to finish it with the new S120?

Olivier
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Sorry for info I plan to sand pattern coat, then untwist the part then apply epoxy and/or S120...
Warren (Staff)
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S120 is primarily designed as a board sealer, so the surface would already need to be smooth for it to work without using too many layers.  As the surface is already Pattern Coat Primer, you can polish up the Primer and apply release agent directly to it, so no real need for board sealer.


Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
Olivier
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Warren (Staff) - 11/17/2017 4:46:23 PM
S120 is primarily designed as a board sealer, so the surface would already need to be smooth for it to work without using too many layers.  As the surface is already Pattern Coat Primer, you can polish up the Primer and apply release agent directly to it, so no real need for board sealer.

yes but the pattern cast stretch and twists my part

Olivier
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Olivier - 11/17/2017 5:07:37 PM
Warren (Staff) - 11/17/2017 4:46:23 PM
S120 is primarily designed as a board sealer, so the surface would already need to be smooth for it to work without using too many layers.  As the surface is already Pattern Coat Primer, you can polish up the Primer and apply release agent directly to it, so no real need for board sealer.

yes but the pattern cast stretch and twists my part

I tried S120 while it is a Wonderfull product it is too brittle to be used on soft foam.
But still solved a part of my issues.
Thanks

GO

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