First part: Interior panel


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67redrocket
67redrocket
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Hello I'am going to start up with my first carbon fiber part. Its a small interior panel. As this is my first part I want some help so I don't do too many mistakes in the beginning. I have bought some chemicals for the mold that I'am going to pick up saturday:

Epoxy Tooling Gelcoat
Easy-Lease Chemical Release Agent1
Epoxy Mould Making Putty
Soft Filleting and Filling Wax
Meguiar's mirror glaze mold release wax nr. 8

I have attached a picture of the panel I want to create a mould from. Its steel and the bondo is a polyester body bondo. 

For the  flanges arround the part I have bought polypropylene sheets as I have read that the gelcoat would not stick to the PP plastic. 

I am wondering if i should wax the part before I apply the Easy-lease, or should I use Easy-lease before I wax the part???

http://www.talkcomposites.com/Uploads/Images/61e49fd3-aca3-4705-a622-7a34.jpg
Hanaldo
Hanaldo
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Always Easy-lease BEFORE waxing the part! 
67redrocket
67redrocket
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Thank you Hanaldo

I picked up the mold equipment on saturday, but I was not satisfied with the surface after sanding the bondo. The panel was straight but there was small holes in the bondo. So I had to apply a spray can bondo that i got from a friend yesterday. Is the easycomposites Pattern-Coat Hi-Gloss better to use after i got the plug straight? 

How do I get the best surface on a plug I want high gloss?

Iam going to sand it down today and hopefully start making the mold. 
Hanaldo
Hanaldo
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Yeh body filler tends to end up pretty porous, one normally seals it with a spray filler. 

The high gloss pattern coat would give you a great finish, unfortunately you might run into problems having now sprayed it with a single pack aerosol. 
carbonfibreworks
carbonfibreworks
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Hi Redrocket
Only one way forward with this and its quick and easy use PVA release, you will have a bit of polishing to do on the mould but a guaranteed release.
Regards Chris

http://www.talkcomposites.com/Uploads/Images/97e08777-693c-4af1-a27a-86cf.png
Edited 9 Years Ago by carbonfibreworks
GO

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