RESIN INFUSION DE-MOULDING PROBLEMS


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andrea-breaker
andrea-breaker
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Good morning to everyone!  

Im Mr. Andrea from Italy, I'man aerospace engineer student at LaSapienza University in Rome. I'm not newwith the composite, but I decided to upgrade all my systems for infusionprocess. I bought almost every things from EasyComposite in the last 2weeks. 

I'm making a special parts ofa motorbike with colored carbon fiber. I had several problems:

1) The first time I waste 2mold because I wasn't able to de-mould it. The surface was seriously damaged.The pictures speaks more than many words. I think it was the wax, because withPVA I don't had problems. 

-     I will post thename/picture of the wax later…

-     I put the mould immediatelyin the oven at 60°C, without waiting the gel time at 20°C. I cure it for 3,5hbefore de-mould.

-     We used 3M Super77 as spray adhesive

http://http://imageshack.com/a/img577/8753/h6kq.jpg

http://http://imageshack.com/a/img839/5239/8vsq.jpg

http://http://imageshack.com/a/img545/3782/ohem.jpg

http://http://imageshack.com/a/img853/1614/v5mp.jpg

http://http://imageshack.com/a/img835/8240/okhn.jpg


2) I decided touse PVA because I always de-mould any complex parts without issue. But in thiscase is always really hard to de-mould the parts; probably because we use sprayadhesive??

http://http://imageshack.com/a/img69/6937/n3wn.jpg

http://http://imageshack.com/a/img196/6765/k4rr.jpg


3) I have a lotof difficult to remove the mesh and the peel ply from the surface. Do you anyadvice of how to place it?

http://http://imageshack.com/a/img842/9254/cdx3.jpg

 

-     The vacuum pressure is 0,8bar. I use 20lt vacuum can (I had it).

-     The mould wasmade by vinylester resin

-     The mould’sgelcoat is polyester

-     We use Forex asflange’s material

-     The mouldsurface is not perfect, I posted some pictures.

-     I followed theMatt Youtube’s video on resin infusion.

I hope that myproblems was easy to solve, because I need to bring this part to a motorbike’sfair.

Thank you toeveryone!! 


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wozza
wozza
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Hi, assuming you used Epoxy Resin for the infusion I would say that your main problem is the Polyester Gelcoat used for the mould. Epoxy will stick to Poly especially if the mould is new and all the styrene has not gone from the Polyester. The PVA will have helped by creating a barrier between the Poly and the Epoxy which  is probably why that released better. When using wax or chemical release agents the styrene can bleed through. You could try putting the mould through several heat cycles to burn of the styrene or remake your moulds with an Epoxy compatible moulding system like Uni-Mould from EC.
Hope that helps
                         Warren

Carbon Copies Ltd
GO

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