Beginners' Guide to Out-of-Autoclave Prepreg Carbon Fibre


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Matt (Staff)
Matt (Staff)
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Hi Everyone,

21 page tutorial guide with lots of detailed photographs throughout explaining the complete process from start to finish for simple out-of-autoclave prepreg carbon fibre. Available to download completely free using the link below.

This guide will accompany our new Prepreg Carbon Fibre Starter Kit and will of course be followed up with a video tutorial in the not too distant future.

Please provide any feedback on this tutorial here. If anything is unclear of could be explained better (or you spot any mistakes) then please let me know; I can use your input to improve the guide for everyone and ensure that the video tutorial is spot-on.

I look forward to hearing your thoughts and particularly to seeing your results if you follow this guide yourself.

Best regards, Matt

Matt Statham
Easy Composites / Carbon Mods - Technical Sales
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Matt (Staff)
Matt (Staff)
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Haha, OK, not a problem Smile

Matt Statham
Easy Composites / Carbon Mods - Technical Sales
Matthieu Libeert
Matthieu Libeert
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I have a 2 small questions,

-For example I have Kevlar/Carbon cloth I would like to have as a surface layer, I assume you dont have that in prepreg?
Could I apply your epoxy gelcoat, add the Kevlar/Carbon cloth on the gelcoat while tacky
Add Reinforcement prepreg and cure it in an oven? Or doesn't the gelcoat can stand those high temperatures? will the reinforcement prepreg bond on the unwetted Kevlar/Carbon?

- Is it ok to use selfreleasing high temp bagging film inbetween the breeder and the prepreg laminate? or does it has to be a specific releasefilm?

Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com




Matt (Staff)
Matt (Staff)
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Hi Matthieu,

We don't have a carbon/kevlar surfacing prepreg at the moment. To be honest, given the very specialist nature of the surfacing prepreg (it really only works perfectly at 240g for example) then I'm not sure we will ever stock a carbon/kevlar hybrid prepreg surfacing layer.

As for your plan of making your own prepreg, it's sort of possible but no one (apart from one aerospace company on YouTube that a lot of people have seen!) really makes their own prepreg. The reason is that the resins are quite specialist and if you use normal resins you won't get workable gel times and out-life that you need. In emergencies we've done something along these lines but it's nothing like as easy as working with the real stuff.

As for your question about using bagging film as release film, this might be possible but bagging film is considerably thicker than release film and so it's much more likely to cause problems with bridging; release film will work much better and you really do want everything to be going in your favour in order to get perfect results.

Matt



Matt Statham
Easy Composites / Carbon Mods - Technical Sales
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Matt (Staff) - 12 Years Ago
     A good read :)
Jack.Strong - 12 Years Ago
Warren - 12 Years Ago
chihuahua46 - 12 Years Ago
matvd - 12 Years Ago
Matt (Staff) - 12 Years Ago
matthieutje65 - 12 Years Ago
Matt (Staff) - 12 Years Ago
                             thanks Matt, This makes everything clear! I'll give it a go soon
matthieutje65 - 12 Years Ago
Tim Ane - 5 Years Ago
alebassa - 12 Years Ago
Leon - 12 Years Ago
Matt (Staff) - 12 Years Ago
fgayford - 12 Years Ago
Matt (Staff) - 12 Years Ago
fgayford - 12 Years Ago
Warren - 12 Years Ago
fgayford - 12 Years Ago
brasco - 12 Years Ago
fgayford - 12 Years Ago
Warren - 12 Years Ago
Matt (Staff) - 12 Years Ago
fgayford - 12 Years Ago
Matt (Staff) - 12 Years Ago
mikew - 12 Years Ago
Element6 - 12 Years Ago
WilliamsHPF - 12 Years Ago
Matt (Staff) - 12 Years Ago
WilliamsHPF - 12 Years Ago
WilliamsHPF - 12 Years Ago
Matt (Staff) - 12 Years Ago
fgayford - 12 Years Ago
Jack.Strong - 12 Years Ago
WilliamsHPF - 12 Years Ago
             Haha, OK, not a problem :)
Matt (Staff) - 12 Years Ago
matthieutje65 - 12 Years Ago
Matt (Staff) - 12 Years Ago
TomDesign - 12 Years Ago
Warren - 12 Years Ago
ajb100 - 12 Years Ago
Tim Ane - 5 Years Ago
Hanaldo - 5 Years Ago
Tim Ane - 5 Years Ago
                 debulk every couple layers and you should be fine
SleepingAwake - 5 Years Ago
Hanaldo - 5 Years Ago
Tim Ane - 5 Years Ago
Hanaldo - 5 Years Ago
raygun - 5 Years Ago

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