Beginners' Guide to Out-of-Autoclave Prepreg Carbon Fibre


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Matt (Staff)
Matt (Staff)
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Hi Everyone,

21 page tutorial guide with lots of detailed photographs throughout explaining the complete process from start to finish for simple out-of-autoclave prepreg carbon fibre. Available to download completely free using the link below.

This guide will accompany our new Prepreg Carbon Fibre Starter Kit and will of course be followed up with a video tutorial in the not too distant future.

Please provide any feedback on this tutorial here. If anything is unclear of could be explained better (or you spot any mistakes) then please let me know; I can use your input to improve the guide for everyone and ensure that the video tutorial is spot-on.

I look forward to hearing your thoughts and particularly to seeing your results if you follow this guide yourself.

Best regards, Matt

Matt Statham
Easy Composites / Carbon Mods - Technical Sales
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Hanaldo
Hanaldo
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Oven cured following at 120, vacuum only. I didn't actually debulk at all either. I was using scraps to make a sheet that I could then 3D mill into a dibber. Wanted it thick and very strong, as the plastic dibbers flex too much for my liking. Wasn't concerned about any porosity, and didn't expect it to come out as flawlessly as it did. But it's very good. No pinholes on the surface, no voids in the cross-sections where it has been milled. It is really exactly the same as a 1mm thick sheet.

Under a microscope you may find some imperfections, I haven't inspected it to that level. If I were going for perfection, I would debulk. Especially if you aren't just making a flat sheet. If there's any geometry, then debulk. Glass is also a significantly easier surface to get good results from. If you were using a composite tool, you'd be more likely to hit some porosity issues.
Tim Ane
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Hanaldo - 9/18/2020 4:37:04 AM
Oven cured following at 120, vacuum only. I didn't actually debulk at all either. I was using scraps to make a sheet that I could then 3D mill into a dibber. Wanted it thick and very strong, as the plastic dibbers flex too much for my liking. Wasn't concerned about any porosity, and didn't expect it to come out as flawlessly as it did. But it's very good. No pinholes on the surface, no voids in the cross-sections where it has been milled. It is really exactly the same as a 1mm thick sheet.

Under a microscope you may find some imperfections, I haven't inspected it to that level. If I were going for perfection, I would debulk. Especially if you aren't just making a flat sheet. If there's any geometry, then debulk. Glass is also a significantly easier surface to get good results from. If you were using a composite tool, you'd be more likely to hit some porosity issues.

what does debulking mean in out of autoclave technique?

GO

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Matt (Staff) - 12 Years Ago
     A good read :)
Jack.Strong - 12 Years Ago
Warren - 12 Years Ago
chihuahua46 - 12 Years Ago
matvd - 12 Years Ago
Matt (Staff) - 12 Years Ago
matthieutje65 - 12 Years Ago
Matt (Staff) - 12 Years Ago
                             thanks Matt, This makes everything clear! I'll give it a go soon
matthieutje65 - 12 Years Ago
Tim Ane - 5 Years Ago
alebassa - 12 Years Ago
Leon - 12 Years Ago
Matt (Staff) - 12 Years Ago
fgayford - 12 Years Ago
Matt (Staff) - 12 Years Ago
fgayford - 12 Years Ago
Warren - 12 Years Ago
fgayford - 12 Years Ago
brasco - 12 Years Ago
fgayford - 12 Years Ago
Warren - 12 Years Ago
Matt (Staff) - 12 Years Ago
fgayford - 12 Years Ago
Matt (Staff) - 12 Years Ago
mikew - 12 Years Ago
Element6 - 12 Years Ago
WilliamsHPF - 12 Years Ago
Matt (Staff) - 12 Years Ago
WilliamsHPF - 12 Years Ago
WilliamsHPF - 12 Years Ago
Matt (Staff) - 12 Years Ago
fgayford - 12 Years Ago
Jack.Strong - 12 Years Ago
WilliamsHPF - 12 Years Ago
             Haha, OK, not a problem :)
Matt (Staff) - 12 Years Ago
matthieutje65 - 12 Years Ago
Matt (Staff) - 12 Years Ago
TomDesign - 12 Years Ago
Warren - 12 Years Ago
ajb100 - 12 Years Ago
Tim Ane - 5 Years Ago
Hanaldo - 5 Years Ago
Tim Ane - 5 Years Ago
                 debulk every couple layers and you should be fine
SleepingAwake - 5 Years Ago
Hanaldo - 5 Years Ago
Tim Ane - 5 Years Ago
Hanaldo - 5 Years Ago
raygun - 5 Years Ago

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