Cost of layup

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Cost of layup

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Shaneer22	Shaneer22 posted 5 Years Ago HOT Post Details
Group: Forum Members Posts: 156, Visits: 14K	+x carbon man - 6/1/2020 9:32:11 PM Looking into pre preg. Can any tell me roughly the full cost per sqm for using out of autoclave xpreg carbon? All layers needed including bagging materials etc.. And then cost of clear coating. Cost of running the oven (easy composites) Just trying to gauge the average cost of 1 small part made say wing mirror cover size. Thanks +x carbon man - 6/1/2020 9:32:11 PM Looking into pre preg. Can any tell me roughly the full cost per sqm for using out of autoclave xpreg carbon? All layers needed including bagging materials etc.. And then cost of clear coating. Cost of running the oven (easy composites) Just trying to gauge the average cost of 1 small part made say wing mirror cover size. Thanks
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Hanaldo	Hanaldo posted 5 Years Ago HOT Post Details
Group: Forum Members Posts: 2.5K, Visits: 28K	If you're using X-Preg, then no, not essential. Does always help though.
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carbon man	carbon man posted 5 Years Ago HOT Post Details
Group: Awaiting Activation Posts: 86, Visits: 1.2K	Thanks, would I need to de bulk on small cover parts with just 1 layer and 1 backing layer?
	Reply Like 6
Chris Rogers	C Chris Rogers posted 5 Years Ago HOT Post Details
C Group: Forum Members Posts: 120, Visits: 933	I agree with Steve, the finishing, process materials and energy will be no problem compared to other methods. The big money will come with the infrastructure to deal with pre-preg - the freezer, oven - and the material. Your tooling will need to be somewhat more thermally capable - but not a huge deal compared to what would be needed for infusion or wet-layup. If you are doing production parts, the ease of handling, and reduced cycle time of a hot cure can save you cycle time over infusion or hand layup for small parts. You never have to mix resin! For a part that size, press molding might be an option for even faster cycle time. Labor cost will be the biggest ticket item either way and if you can use multiple tools or a fast cure cycle, pre-preg can be very competitive. Is this a high-volume part or a one-two-three off? How thick? Thicker parts may get more expensive if you have to debulk the layup.
	Reply Like 5
Steve Broad	Steve Broad posted 5 Years Ago HOT Post Details
Group: Forum Members Posts: 408, Visits: 4.1K	+x carbon man - 6/1/2020 9:32:11 PM Looking into pre preg. Can any tell me roughly the full cost per sqm for using out of autoclave xpreg carbon? All layers needed including bagging materials etc.. And then cost of clear coating. Cost of running the oven (easy composites) Just trying to gauge the average cost of 1 small part made say wing mirror cover size. Thanks The cost of consumables for making a small part such as a mirror cover is pennies. For oven running costs multiply your electricity unit cost by the wattage (in Kw) of the oven and then by the number of hours the oven is running. The cost of the carbon can be worked out by multiplying the area of the mirror by the number of layers you plan to use (personal choice based on how rigid you want the cover to be). Clear coating will also be pennies. Prep
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carbon man	carbon man posted 5 Years Ago HOT Topic Details
Group: Awaiting Activation Posts: 86, Visits: 1.2K	Looking into pre preg. Can any tell me roughly the full cost per sqm for using out of autoclave xpreg carbon? All layers needed including bagging materials etc.. And then cost of clear coating. Cost of running the oven (easy composites) Just trying to gauge the average cost of 1 small part made say wing mirror cover size. Thanks
	Reply Like 5