CNC cut foam to make a mold


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Joel Illerhag
Joel Illerhag
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Hi!
I will CNC cut a plug from Polystyrene foam and will buy the Easycomposites  "Uni-Mould Complete Mould Making Kit "
My question is:
How can I get a smooth surface at the finished foam-plug before I put gelcoat on?
Is there some kind of product that would be suitable for this?


The plug is 1800 mm long and 600 mm wide.

Have a great day!
Regards.
Joel

Edited 7 Years Ago by Joel Illerhag
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Fasta
Fasta
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Joel Illerhag - 12/2/2018 10:40:12 PM

Hi!
I will CNC cut a plug from Polystyrene foam and will buy the Easycomposites  "Uni-Mould Complete Mould Making Kit "
My question is:
How can I get a smooth surface at the finished foam-plug before I put gelcoat on?
Is there some kind of product that would be suitable for this?


The plug is 1800 mm long and 600 mm wide.

Have a great day!
Regards.
Joel

Assuming that is a violin for this small size it would be nice to simply use the tooling board materials which can then be sealed.

A foam surface would need at least some light fiberglass and a suitable paint to get your smooth pattern ready for moulding. If you try to paint directly on to a foam it can be difficult to sand as the the foam behind is soft and easily gouged etc when doing this hand sanding. You could also use a suitable timber for CNC machining like Jelutong or even just MDF boards slabbed to be thick enough. 





Joel Illerhag
Joel Illerhag
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Hi Fasta!
Thanks for your answer.
It seam to be a good idea to put glassfiber on top of the foam.

I saw a guy that is using "epoxy fairing compound" or putty to flatten out the glassfiber after sanding. I guess I can use that. It might be the same as "Filler" that makes the epoxy thicker with higher viscosity.

It is a double bass by the way :-)

Cheers!
/Joel
Edited 7 Years Ago by Joel Illerhag
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