Resin rich to dry laminate, or is this ok


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Col
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Col
posted 7 Years Ago HOT
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Made a flat panel the other day adding to my learning curve, comprising a 13 layer mix of 600g csm and wr with polyester infusion resin.
I stopped the infusion mesh about 30mm from the end of the laminate stack and there was a further 80mm or so of double thickness peel ply going to the suction tube, so plenty of brake to slow down the resin.  20 minute drop test and all seemed fine.
Started to infuse and soon noticed how the bag became loose/flabby and I assumed I had a vacuum problem but this wasn't so. (just read on the forum that this can be expected)  When the resin eventually bled in to the peel ply by about 10mm I clamped off the hoses. It looked resin rich to me or at least fully wetted out.
Came back the following morning and the whole thing looked and felt dry.  The mould side (glass top table) is shiny and there are no voids/pin holes or signs of leaks and seems perfectly ok but I feel the general appearance of the panel is wrong. Is this good or bad?
What should a polyester infused part look like with such low resin/fibre ratios compared to hand lay-up?
Should I have reduced the feed speed a bit by partial clamping the feed pipe to reduce the 'loose' bag effect?
Is the 'whiteness' just an effect of using emulsion binder csm?
Has the resin cured too quickly (about 1hr in this case) before it has a chance to fully wet out the csm?
Have I had a small undetected leak, so need to get a digital gauge as the dial I have is not sensitive enough?
Pic - infused

Pic - peel ply removed

Pic - mould side 

Pic - trimmed edge

Pic - panel view (patches are surface dust)

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Warren (Staff)
Warren (Staff)
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Depending on the size of the bag and resin viscosity, you can find the resin end of the bag goes a little bit loose compared to full vacuum but it should not be totally loose. This is because initially you end up with a thicker layer of resin at the resin feed end as the resin is still infusing and soaking in. However generally it evens out as the infusion progresses.


Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
Col
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Col
posted 7 Years Ago HOT
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Warren (Staff) - 6/19/2018 8:51:58 AM
Depending on the size of the bag and resin viscosity, you can find the resin end of the bag goes a little bit loose compared to full vacuum but it should not be totally loose. This is because initially you end up with a thicker layer of resin at the resin feed end as the resin is still infusing and soaking in. However generally it evens out as the infusion progresses.
[/quote]

Yep, think that was happening...

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