Newbie Question About Epoxy "Beading" in Mold


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Tango
Tango
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Hi guys, sorry for the Newbie Question,  but this is really giving me some grief.
I made a mould with the Easy Composites mould kit, which came out really well, and I'm using wet lay to make parts from it. I've coated the mould with easylease, but when I put a coating of epoxy into it as a kind of gel coat the epoxy beads like water on a waxed car panel. I've tried using release wax and PVA release agent, but they all do the same thing. I did try a gel coat, which was slightly better as it was a bit thicker, but I had to keep brushing it until it had virtually cured to stop it leaving gaps. The part is going to be used near a motorbike engine, so I was using high temp epoxy, which has a longer cure time, so it's harder to keep brushing it to maintain the even coverage.
So, I'm at a loss to know what I'm doing wrong? The mould was thoroughly cleaned before applying the release agents. The part is cosmetic, so the finish is really important. 
Any ideas please?
Cheers.
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Dravis
Dravis
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You can not change the ratio of hardener to resin without affecting the properties of the resulting epoxy matrix in your part .. It is a chemical reaction that takes place between to reagents - they need to be in precise proportion to create the chemical bonds between the correct number on molecules to achieve the properties that you want ..  Epoxy hardener is not an "accelerant" or "catalyst" like the MEKP in polyesters.

Stick to to correct ratios as closely as at all possible ..

To be able to brush in a gelcoat, use some fumed silica in the "top layer" or a specific Gelcoat .  With the High temp Epoxy from EC, I have always used vacuum bagging with no attempt at "gelcoating", then added several layers of either 2k clearcoat or High temp Epoxy to the part, after having very lightly keyed the surface, and cleaned it with acetone.  I've had very nice cosmetic results with this tech-  For parts that must live out in the sunlight, I've always used high temp clear coat .. I have made exhaust end cans /covers that have lasted years without any UV damage or yellowing.

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