Carbon Infusion of silmar surboard resin with a in mold coat of clear poly gel coat. Print through...


Carbon Infusion of silmar surboard resin with a in mold coat of clear poly gel coat. Print through...
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osbsurn383
osbsurn383
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Hey first post here.

Been doing lots of reading and test trying to find a good way to infuse carbon fiber with surfboard resin.

I have a waxed piece of glass where i spray clear uv marine gel coat and let cure in a heated box till barely tacky.
Then lay one layer carbon and 2 layers of fiberglass cloth. Then peel-ply and then mesh.
My bag on this one could have been better and a slow leak and left the vac on longer than i would like cause the lay up to be a bit dry.



Had nice bubble free and pinhole free infusion though.
You can see if you look at the highlight the texture print through  of the carbon or glass behind it.



Tried a second test with half gel coated and half not.
This time i wrapped the vacuum spiral hose side in the 3 layers of peel ply to act as a flow restriction to keep the part more resin rich this time.
Worked perfectly in that regard.

No Gel coat side i can physically see the carbon print through with almost bare fibers.
Gel coat side is better with  no complete print through but i guess from the cure/shrinkage of the surfboard it prints through on the gel?
Sorry no picture here.

Not sure if my term usage is correct has far as print through is concerned please correct me if so.

I was looking at possibly changing to epoxy to see if i get better results.
Was hoping to stay with these products since it is a good bit cheaper.

I am looking at possibly using Duratec® Sunshield Clear Topcoat  as my in mold gel coat with either surfboard or epoxy.

Id love to be able to get some gc50 as my in mold gel coat but i dont believe that is sold in the us yet?
Edited 9 Years Ago by osbsurn383
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osbsurn383
osbsurn383
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Ok so my last attempt on my lip mold failed.

I attempted to use perforated release film in the layup and i believe that caused it not to flow into the laminate stack.

Here is a picture of the mold setup.
This is before bagging. I was going to used the flanges to bag the part but that shape makes it to difficult and i put the entire mold into a bag.
The laminate stack is 
carbon 1 layers
fiberglass 6 ounce 3 layers
Perforated release film
peelply
green flow mesh
some breather across the mesh to keep the sharp edges from puncturing the bag.
I had spiral tubing 1'4" id the length of the part for resin feed.
It was layed touching the edge of the fiberglass stack and under all other layers.

Not sure if thats the proper way to place it. It was working in my test sample.
The vacuum ran the length on the oppsoite side wrapped in peelply.

The mold has a second part that i attach and vacuum the entire thing.
I usualy just hand lay it since you barley see it is just need that seam line good.







You can see in the last pic where the fiberglass is dry.

The part probably would have turned out decent if i had not tried to use perforated release film. The film did make it incredible easy to pull off the part.
There are few other things i need to address on laying the carbon in as it didn't conform to some of the tighter corners.

Any input on how im going about introducing resin to the part would be very helpful.

I should probably take a few more pictures to illustrate of the mold works.
I might should infuse each separate and then possibly seam together.

GO

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