learn composites in three easy steps, Race GSXR 400 build (slow)


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VVS
VVS
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First off can i say none of this would happen if it it wasn't for Paul, Matt and the guys at Easy Composites,
to say you couldn't meet a nicer, more helpful, informative, interested in your project, etc, etc. bunch of people.
Paul and Matt have bent over backwards to help me and thanks have to be said.

I first went to EC at the old building to pick up a skinning kit to skin the header tank on my road bike and ended up making a  rea rseat cover

can be seen in the picture


This was a bad idea and has sent me down the road of composite hell, lol
I started rebuilding an old gsxr 400 race bike and decided to replace all the old uv damaged panels in CF.

first part was the air box so I got to work.

will use tank as top of box


my first play with wax sheet and filleting wax


box fitted to bike


  
Edited 11 Years Ago by VVS
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VVS
VVS
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THE DOUBLE INFUSION.

What can I say, I will not be doing another in a hurry!

The idea was simple, apply vac to moulds, open TWO vac side clamps, then open TWO inlet clamps and infuse, right.

Part infusion.






It was going very slowly almost not moving on the left, this was due to me re clamping the left side because of vac leaks.

As you can see from the picture I'd removed the clamps, BAD IDEA, to try and speed up the left side I wiggled the pipes and WHOOSH

more suck than a prozzie on crack, by the time I picked one of the clamps up the supply pot was gasping for resin and sucking air.

Wow it empties faster than it fills.

Please excuse the size change in pictures but photobucket seem to have a mind of its own.

With everything re clamped I made some more resin up and gave it some more, I now know what a catch pot if for!




Second time round.






I'm sure I could have simply switched the pump off but inexperience is a killer.




Untrimmed finished panel.

 




Surprisingly they turned out 97%, there are some very small pinholes

but being a side panel on the road bike will need clear coating.

So question to you all in the know is do I put a wet, thin clear coat on as it will be sucked up as you would new plaster,
or whack on a couple of heavy coats.




@ Dravis the through bag inserts I turned seem to be one hit wonders, might be my rough drilling but resin is solid.

Only cost about £2.40 a mtr so I will simply make some more as id rather 15min on the lathe than a day chasing a leak. 
Edited 11 Years Ago by VVS
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