Precision Auto Engineering


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VVS
VVS
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That's very impressive mate.

do you use the filleting was between the bonnet edge and the infusion lip?

is it just practice regards getting a nice flow between the two, I feel I'm getting a slight drop in the wax,

wondered if its due to the heat in the cure or just me being a nube.
davro
davro
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Fine work there Hanaldo

Love the Airbox and that is a damn nice power bulge you have there on your bonnet Wink




David Stevens
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Composite Projects
Body Package for Dax Rush
RC Car Touring Body 1/10 Scale


Hanaldo
Hanaldo
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Realised I never updated this after I finished! Went to Europe for 2 months the day after completing it, so it slipped my mind... I'll just upload some photos for anyone that's interested:

https://scontent-sin.xx.fbcdn.net/hphotos-xpt1/v/t1.0-9/10418897_590957271035693_1925357298466576436_n.jpg?oh=dcd0e996ebee9578b0f321e6c04cfc19&oe=55979B66


https://scontent-sin.xx.fbcdn.net/hphotos-xap1/v/t1.0-9/10868280_590957394369014_5472048802108177025_n.jpg?oh=7da44fcd3585e10a1d20d0c2a0b4766d&oe=55B51FD3


https://scontent-sin.xx.fbcdn.net/hphotos-xpa1/v/t1.0-9/1505387_590958054368948_6896080542754134800_n.jpg?oh=8d5482a259ab11f9bc86fc3358f91a94&oe=55AB2FA7


https://scontent-sin.xx.fbcdn.net/hphotos-xpa1/v/t1.0-9/10422308_590958374368916_6323652416869013641_n.jpg?oh=327cb04d50f770f60f6b7e539dbc8695&oe=559F096E


https://scontent-sin.xx.fbcdn.net/hphotos-xpf1/v/t1.0-9/10685503_597719437026143_807894413404061005_n.jpg?oh=654d39e0b63e261b92ea7dcb43f113d7&oe=55A59E7D


https://scontent-sin.xx.fbcdn.net/hphotos-xpa1/v/t1.0-9/10690260_600966546701432_8033779186461082517_n.jpg?oh=8065998f0a5e5494613b4f20d7d1bba5&oe=55B45C24


https://fbcdn-sphotos-b-a.akamaihd.net/hphotos-ak-xpf1/v/t1.0-9/10426770_600966506701436_7323755205627735996_n.jpg?oh=b0b092473f46bbea1698dc36d0d876af&oe=55A05504&__gda__=1438161262_cc53279bc1b12d4303350d13e6e60df8


https://fbcdn-sphotos-h-a.akamaihd.net/hphotos-ak-xpf1/v/t1.0-9/983840_600966530034767_2185209147346092769_n.jpg?oh=0ccf9e4afdf80be874cfa03e2256a13d&oe=55AECC2A&__gda__=1436275398_18b39fcb20f16dabbb3aa0de3bb258bc


https://scontent-sin.xx.fbcdn.net/hphotos-xft1/v/t1.0-9/10430421_600966573368096_4470234312946299297_n.jpg?oh=ba0be367970699094861044628227cd9&oe=55AD2B34


https://scontent-sin.xx.fbcdn.net/hphotos-xtp1/v/t1.0-9/q81/s851x315/10481574_606043049527115_4559299743885372261_n.jpg?oh=f2a3be915a07de40e1341ce9000d3625&oe=55BB0C1B


https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-xpa1/v/t1.0-9/10917449_606043116193775_6881049938843409303_n.jpg?oh=769f9a4074bd1138beb177299ba0dd46&oe=55977144&__gda__=1437974268_ade417032b886227d14f8e87cb2ea712


https://fbcdn-sphotos-f-a.akamaihd.net/hphotos-ak-xfa1/v/t1.0-9/1511121_608355369295883_2107417876192301995_n.jpg?oh=61f4e1e9c21ba918dbd843cb1456f053&oe=559F9CB5&__gda__=1438289381_141e7b4093469c1c643bef0301a7a54c


https://fbcdn-sphotos-d-a.akamaihd.net/hphotos-ak-xpa1/v/t1.0-9/s851x315/10686606_608355845962502_9048555638769806311_n.jpg?oh=62fc194b136cfd6396aa422c971618f0&oe=5598A1AB&__gda__=1438150221_b0406cbe5d8a4b208a7d543c32ca3f21


https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-xaf1/v/t1.0-9/10931471_608355859295834_6672948657815765341_n.jpg?oh=ca4697cf7265b435b4b3d45544d99cd4&oe=55A2E582&__gda__=1437013555_6045e0f01b3144f9a9bcc8a7f6acd7f4


https://fbcdn-sphotos-c-a.akamaihd.net/hphotos-ak-xpf1/v/t1.0-9/10003899_608355889295831_143496402304856567_n.jpg?oh=77639837ef27ba1823fcc001aef30478&oe=55B34960&__gda__=1438012321_7e64b55908635e4577c8ff9004a9e8b9






Final product weighed 6.0kg, the original steel bonnet weighed in at 16.3kg, so managed to save 10.3kg and grow a bulge Wink
TomDesign
TomDesign
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and looking forward on PM BigGrin
scottracing
scottracing
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good work, i enjoy seeing the tooling nearly as much as the final parts!
Matthieu Libeert
Matthieu Libeert
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good job! love to see projects like these Smile

Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com




Hanaldo
Hanaldo
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Thanks guys Smile 

Tom, I will reply to your pm as soon as I can Smile 

Brian, you're correct, the plenum was infused in one piece. I'll try to get some photos of the mould for you. Basically they were 4 part moulds, and I laid each of them up individually and trimmed the carbon flush with the split lines prior to bolting the pieces together. Then laid strips of carbon over the joins and then the usual consumables. It's tricky to do but the results make it worth it. 

The 'PAE' lettering was just made from balsa wood,sealed with epoxy and microballoons, then painted over. The picture doesn't show it but I put a radius on the edges of the letters using filleting wax before making the mould. 

You don't even want to know the hours in these. Those plugs for the plenum and airbox alone are worth ~10k in labour. The moulds are about 2.5k, and the final carbon parts are about 900 each. 
TomDesign
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ye already sended him PMBigGrin
Brian2fast
Brian2fast
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Hi Hanaldo

This is what we want! Lots of photographs of patterns, moulds and parts. Cool.  Smile

What are the letters 'PAE' made from on the patteren?

The plenum looks to be one carbon part. Was that tricky to layup the fabric around the tubular area where the silicon connector clamps to?

Any idea how many hours you spent on any of them?
The finish looks great.


Craig
Hanaldo
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And then this is what I am working on at the moment; a bit of arts and craft to fit a NASCAR motor into an EL Falcon:

https://scontent-a-sjc.xx.fbcdn.net/hphotos-xpa1/v/t1.0-9/10846445_588961271235293_4082286252609252651_n.jpg?oh=53f02cc795fbc2b27f8da48f6e130f3b&oe=5547F1E7


https://scontent-a-sjc.xx.fbcdn.net/hphotos-xaf1/v/t1.0-9/1907338_588961284568625_7935685868143544078_n.jpg?oh=5bd69e2b09b88ef7f4d2f27cbac37321&oe=550947B9


https://fbcdn-sphotos-g-a.akamaihd.net/hphotos-ak-xpa1/v/t1.0-9/10868111_588961324568621_6598292516886146603_n.jpg?oh=dc0cbb38726d6f94763cb965750cbbbd&oe=554759C0&__gda__=1430572664_9b4fb479accd94b7273506b2f19393e5


https://scontent-a-sjc.xx.fbcdn.net/hphotos-xpf1/v/t1.0-9/10405672_588961354568618_8975114556025023802_n.jpg?oh=302ff91cae2f015ced57850f2c4c5b02&oe=5546A3BE




I'll update with photos as I progress.
GO

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