Talk Composites - The Forum for Advanced Composites
Back
Login
Register
Login
Register
Home
»
Advanced Composites Forum
»
Projects
»
Motorsport, Vehicle Design and Modification
»
Precision Auto Engineering
Precision Auto Engineering
Post Reply
Like
4
Prev
1
2
3
Next
Jump To Page
Precision Auto Engineering
View
Flat Ascending
Flat Descending
Threaded
Options
Subscribe to topic
Print This Topic
Goto Topics Forum
Author
Message
VVS
VVS
posted 10 Years Ago
ANSWER
HOT
Post Details
Group: Moderators
Posts: 226,
Visits: 334
That's very impressive mate.
do you use the filleting was between the bonnet edge and the infusion lip?
is it just practice regards getting a nice flow between the two, I feel I'm getting a slight drop in the wax,
wondered if its due to the heat in the cure or just me being a nube.
Reply
Like
3
davro
davro
posted 10 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 300,
Visits: 2.2K
Fine work there Hanaldo
Love the Airbox and that is a damn nice power bulge you have there on your bonnet
David Stevens
YouTube
: 
Comment | Rate | Subscribe
Instagram
Composite Projects
Body Package for Dax Rush
RC Car Touring Body 1/10 Scale
Reply
Like
2
Hanaldo
Hanaldo
posted 10 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 2.5K,
Visits: 28K
Realised I never updated this after I finished! Went to Europe for 2 months the day after completing it, so it slipped my mind... I'll just upload some photos for anyone that's interested:
Final product weighed 6.0kg, the original steel bonnet weighed in at 16.3kg, so managed to save 10.3kg and grow a bulge
Reply
Like
3
TomDesign
TomDesign
posted 11 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 454,
Visits: 2.5K
and looking forward on PM
Reply
Like
4
scottracing
scottracing
posted 11 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 460,
Visits: 5.2K
good work, i enjoy seeing the tooling nearly as much as the final parts!
Reply
Like
3
Matthieu Libeert
Matthieu Libeert
posted 11 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 955,
Visits: 3.4K
good job! love to see projects like these
Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com
Reply
Like
4
Hanaldo
Hanaldo
posted 11 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 2.5K,
Visits: 28K
Thanks guys
Tom, I will reply to your pm as soon as I can
Brian, you're correct, the plenum was infused in one piece. I'll try to get some photos of the mould for you. Basically they were 4 part moulds, and I laid each of them up individually and trimmed the carbon flush with the split lines prior to bolting the pieces together. Then laid strips of carbon over the joins and then the usual consumables. It's tricky to do but the results make it worth it.
The 'PAE' lettering was just made from balsa wood,sealed with epoxy and microballoons, then painted over. The picture doesn't show it but I put a radius on the edges of the letters using filleting wax before making the mould.
You don't even want to know the hours in these. Those plugs for the plenum and airbox alone are worth ~10k in labour. The moulds are about 2.5k, and the final carbon parts are about 900 each.
Reply
Like
3
TomDesign
TomDesign
posted 11 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 454,
Visits: 2.5K
ye already sended him PM
Reply
Like
4
Brian2fast
Brian2fast
posted 11 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 79,
Visits: 1.3K
Hi Hanaldo
This is what we want! Lots of photographs of patterns, moulds and parts. Cool.
What are the letters 'PAE' made from on the patteren?
The plenum looks to be one carbon part. Was that tricky to layup the fabric around the tubular area where the silicon connector clamps to?
Any idea how many hours you spent on any of them?
The finish looks great.
Craig
Reply
Like
4
Hanaldo
Hanaldo
posted 11 Years Ago
ANSWER
HOT
Post Details
Group: Forum Members
Posts: 2.5K,
Visits: 28K
And then this is what I am working on at the moment; a bit of arts and craft to fit a NASCAR motor into an EL Falcon:
I'll update with photos as I progress.
Reply
Like
4
GO
Merge Selected
Merge into selected topic...
Merge into merge target...
Merge into a specific topic ID...
Open Merge
Post Reply
Like
4
Prev
1
2
3
Next
Jump To Page
Similar Topics
Post Quoted Reply
Reading This Topic
Login
Login
Remember Me
Reset Password
Resend Validation Email
Login
Facebook
Google
Explore
Messages
Mentions
Search