Carbon Tub for Noble


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andygtt
andygtt
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Ok so I have resisted doing the tub as its a huge amount of work... Ive made moulds and composite panels for the Front & rear clams, doors and front wings.... I wrapped the roof and window panels on the Tub which looked ok but not perfect and there was clearly no benefit other than cosmetics and it never really sat right with me.... I felt I had left the car unfinished!

So I have striped the car completely, sent the engine for a check over (ready for more power next year) and have been sanding the tub ready to start making the moulds.

Im not going to rush this project and I will need to make an oven to properly post cure it... Im also overseas with work around 5 weeks over the next few months so progress will be slow... but i will try to update this thread with picks to show process/progress.







roof is carbon wrapped with a v weave... its not perfect and didn't save weight.

Edited 12 Years Ago by andygtt
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andygtt
andygtt
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next step was to go over the 2 coats of Gel with a thin coupling coat using glass tissue... this allows the custard coat to bond to the Gel coat as they use a different chemical composition.

The custard coat layer is put on very resin rich, its contains a material that expands at the same rate as the resin in it shrinks which means it has effectively zero shrinkage... all my moulds so far have been absolute exact copies of my buck's which means the final parts fit together perfectly with great shut lines.

One issue I have noticed this morning that that I have managed to do a few drips on the rest of the exposed body, and when removed these have reacted slightly with the paint, so I am going to have to do a little remedial work to resolve before making the other mould sections.

Here are the pics of the custard coat.




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