Expanding silicone core


Author
Message
Matthieu Libeert
Matthieu Libeert
Supreme Being (7.5K reputation)Supreme Being (7.5K reputation)Supreme Being (7.5K reputation)Supreme Being (7.5K reputation)Supreme Being (7.5K reputation)Supreme Being (7.5K reputation)Supreme Being (7.5K reputation)Supreme Being (7.5K reputation)Supreme Being (7.5K reputation)
Group: Forum Members
Posts: 955, Visits: 3.4K
Hi,

I have a question,
I've been thinking about it for a long time and it has been on the forum yet, but not with the best results of information.
So I'm planning to make some tests with some silicone as an expanding core to get a nice outer finish with carbonfiber.
I plan to make a testsample of a tube made out of Carbonfiber:

- I plan to use an existing tube of metal
- Cut it in halve
- add some thickness (thickness of the carbonfiber, so not much) on the inside
- Put halves back together
- Fill the tube with silicone
- remove the silicone from the mould and remove thickness added before
- wrap wetted out carbon around the silicone
- Put it in an oven and hope for it to expand.

My question is, which silicone is expanding? mostly they make silicones that DONT expand because you dont want it to expand in most applications.
is it 1K silicone you'd better use or 2K silicone?
anyone has some experience with this?
I know about the blatter technique and so on, and thats not really what i'm looking for.

Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com




Reply
brainfart
brainfart
Supreme Being (1.7K reputation)Supreme Being (1.7K reputation)Supreme Being (1.7K reputation)Supreme Being (1.7K reputation)Supreme Being (1.7K reputation)Supreme Being (1.7K reputation)Supreme Being (1.7K reputation)Supreme Being (1.7K reputation)Supreme Being (1.7K reputation)
Group: Forum Members
Posts: 198, Visits: 1.4K
Thermal coefficient of expansion for aluminium is 22.2  (10E-6/K), unfilled epoxy resins are 45-65, most plastics are around 80-200 or so.

If you have a mold made from aluminium, fill it up completely with another material which has a larger coefficient of expansion and then start to heat the whole thing, the other material will expand faster than the aluminium and produce an enormous pressure inside the mold. So the whole trick isn't finding the right silicone for this (most likely the reason silicone is used is 1. its non-stick properties and 2. its heat resistance) the problem is rather being able to fill the mold completely without leaving too much empty room. I don't think you need a special silicone for this, standard material will work.
GO

Merge Selected

Merge into selected topic...



Merge into merge target...



Merge into a specific topic ID...




Threaded View
Threaded View
matthieutje65 - 12 Years Ago
Jack.Strong - 12 Years Ago
matthieutje65 - 12 Years Ago
Jack.Strong - 12 Years Ago
matthieutje65 - 12 Years Ago
neilb - 12 Years Ago
prsw - 12 Years Ago
             thanks prsw, would be great!
matthieutje65 - 12 Years Ago
prsw - 12 Years Ago
     ...
neilb - 12 Years Ago
prsw - 12 Years Ago
matthieutje65 - 12 Years Ago
prsw - 12 Years Ago
matthieutje65 - 12 Years Ago
matthieutje65 - 12 Years Ago
prsw - 12 Years Ago
fgayford - 12 Years Ago
prsw - 12 Years Ago
fgayford - 12 Years Ago
matthieutje65 - 12 Years Ago
fgayford - 12 Years Ago
matthieutje65 - 12 Years Ago
prsw - 12 Years Ago
prsw - 12 Years Ago
matthieutje65 - 12 Years Ago
Herman - 12 Years Ago
dy123 - 11 Years Ago
brainfart - 11 Years Ago
Drew Diller - 11 Years Ago
brainfart - 11 Years Ago

Similar Topics

Reading This Topic

Explore
Messages
Mentions
Search