Hi all,

Ah, yes,  I'd forgotten about that .................  been a while since I used it.  Thanks Hanaldo  

I'm going to order from EC today.
EG60 Epoxy Tooling Gelcoat
EMP Epoxy Moulding Putty

I think that 10 Kilo's of the putty will be enough for two headlight covers.  D'you know if I can build it up,  a nice few layers like 4cm thick,  is it OK to do that?  Also,  how thick of a gelcoat can I realistically get away with.  The thicker the better!

I'll keep you informed of how it worked mate,  about time I updated my 'Quad Headlight Project' anyway.  No doubt some members will find some of the methods quite interesting >  Quad Headlight Project
The very first picture you see in the link was my very first attempt I did of the dual aperture headlight cover.  I vacuum formed it using a home built vacuum forming machine,  unfortunately I could only vacuum form up to 1mm thick ABS.  I was so impressed by that thermoforming method, and it's potential that  I eventually went out and bought a FormMech vacuum forming machine!  



TURK