Xencast Flexible Polyurethane Rubber


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TURK
TURK
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Hi all,



I've got a few questions regarding the 'new' product 'XenCast Flexible Polyurethane Rubber' advertised on your website.

Basically I'm making a couple of moulds with the intention of casting 'Vac-Cast Epoxy Resin' into them,  what I need to end up with are two perfectly reproduced tooling plugs for vacuum forming my final parts into ABS plastic.



The following image will hopefully explain in greater detail my procedure.  I've recently used a product from 'Smooth-On' called 'OOMOO 30',  but had a disastrous result.  I must admit,  as good as it seems to be I just hate working with it.  Here's what my original mould box looks like with my plug secured in the base,  I then poured the silicon rubber into the mould box .........  it was an awful lot of work,  trying to mix what was a consistency of partly molten lava,  and the impossibility of pouring made the job needlessly difficult,  the result was a failed pour and a very badly formed mould  !  >>

 



Pouring the mix in a thin stream in a low corner was just impossible,  I almost had to resort to 'trowelling' it in ! >>

 



When I demoulded the following day,  it wasn't too bad,  but strictly speaking an appalling result.  Not something I would want to cast resin into that's for sure .........  I put it down to a good learning experience  >>





Because the silicon rubber wasn't 'fluid' enough,  full coverage of my plug wasn't achieved,  leaving large voids and air pockets  >>

 









So basically,  my question is,  would that 'XenCast flexible Polyurethane rubber'  be an alternative to OOMOO 30  ?

I've been looking at the 'XenCast PX30',  it seems to have the same characteristics as the OOMOO 30  ( both Shore A of 30 ),  how will it react to Vac-Cast Epoxy Resin being poured into it  ?







To further explain my situation my entire procedure is here >  Headlight mounting bracket moulds
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TURK
TURK
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Hi all,



Just in case somebody is interested,  with reference the EC Vacuum degassing system .........

I asked the question if it were possible to utilise the vacuum chamber on it's side, horizontal as it were,  on EC's website.



Like this  >>

http://www.talkcomposites.com/Uploads/Images/06e18bd1-f874-448d-94b5-fa4f.jpg




Some people may be begging the question why !?   ........  well this is the point I was trying to make.  While reading how to effectively degas silicones and resins,  I read that sometimes for better results,  that a second degas is preferable.  So it means you have to put your entire mould set up box in the vacuum chamber ..........  as I'm making moulds for a headlight assembly,  my moulds are more of a 'shoebox' shape.  This is just a temporary set up just for the picture,  but you get the idea  >>



http://www.talkcomposites.com/Uploads/Images/7bba9d02-8ddb-4b33-aa75-09dd.jpg








Obviously you would have to make an insert and make sure it were level, and you would have to secure the lid.  I was planning on using straps,  like the ones you get for luggage.  Unfortunately,  my mould boxes are 5mm too long !   Satisfied   never mind,  I'll know for next time.  But at least it's good to know.


Just one other thing,  I assume the gauge would still work accurately positioned like that  ?
GO

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