Tooling.......


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morepower
morepower
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So I am doing my first real pre-preg tool.  The mould I had made for me has had issues........ loads of stress cracks appeared after only a couple of pulls.. Not looking for answers or reasons why that mould has had issues. I got so pissed off that I looked into a dozen different things and all I got was dizzy with each person giving me a different reason.  So I took one I had made and lacquered it to get a good finish and to remove some of the raised areas where the original stickers got left on the tank when it was moulded.  I put it back into the mould and have started to remake the mould using pre-preg carbon tooling. So far it seems to be working.. I have done the top section already and although I have not removed the section from the part the flange areas look perfect and if the rest of the mould comes out the same way I will be happy. Having had numerous quotes to remake the mould for me including a quote from the person who made it in the first place (he seems to feel it is other reasons and not his work that has caused the problem). I have bit the bullet with some Tooling from SHD. 

I will post updates as I go and hopefully in a few days will have a finished working full carbon pre-preg mould. 


This is all I can see of the top section at the moment but it has no issues on the edge and looks like the resin has flowed correctly. 

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morepower
morepower
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f1rob (11/01/2016)
What layup you doing as it doesn't look like a 1-8-1 ?

what's the thinking behind the peel ply/glass cloth ?

Different places have their own ways but mostly everyone puts 20mm wide strip of 200g cut +-45 on all female corners

After debulk on 1st ply bootlace all female corners with 2/3 strands of 650 cloth

would also cut your first couple of 0-90 plies into the tight corners

Don't really need location features on the flanges as its a lot stiffer than Grp most people just use drill bushes from Talbot tools moulded in where you bolt the mould together


Just using a 1-4-1 lay up as recommended by SHD. If they recommended anything specific I would have done it.. I have cut the first ply tight into the corners though. worry about bridging and it not getting all the way down so I cut into the corner to be sure. 

The locations my not be needed for carbon but the mould I am remaking was glass so it is a case of make one section at a time and remove a section of the old mould as I work from section to section.. 
GO

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