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Expanding foam for mould, solid enough ?
Expanding foam for mould, solid enough ?
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TURK
TURK
posted 10 Years Ago
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Hi all,
Anybody used the expanding foam you can buy from the diy stores, in aerosol form.
I'd like to know what the difference is between that, and the 2 part stuff available. I understand that the 2 part stuff may be 'closed cell', probably making it harder. But can I get away with using the normal aerosol stuff usually used for insulation purposes ?
I'd like to spray it into a form ( female mould ) about the size of a shoe box, then demould the expanded spray foam, and then brush on layers of Pattern-Coat Primer to make it harder to use as a main male mould.
TURK
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expanding foam
Insulation Foam
mould
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jaffa
jaffa
posted 10 Years Ago
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it can be done, I made new wings for my car using the spray foam. Sprayed, trimmed with a saw to shape then skimmed with filler, smoothed, refilled etc before a layer of EC primer to take the mould.
and result in carbon, not perfect, but this was the first go...
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TURK
TURK
posted 10 Years Ago
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That's great work jaffa ....... amazing what some people can do. Even to undertake such a task, many would run away.
Full credit goes to you mate
that's going to look superb when finished.
Nice T5 btw ........ I've got a 2003 T4
I need the insulation foam to act as a support, as my intentions are to build on it using resin. I really can't take the
chance that it will shrink as Hanaldo mentions. The moulds in question will be for vacuum forming some quad
headlight covers, so the measurements are critical.
I'm hoping to make different headlight covers, some of ABS and some will be Carbon fibre skinned.
So they'll be many many questions about carbon fibre when I get to that stage.
That Polyurethane foam you used, what it the regular builders stuff you can get in a spray can ?
Thanks for sharing your project, will you show us it completed ?
TURK
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TURK
TURK
posted 10 Years Ago
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I think I found a far better supplier in France for 'Smooth-On' stuff, than the one mentioned above. I haven't bought anything from there yet but I'll let you know how I get on.
I'm obviously not trying to drive business away from EC, after all, it's where I buy all my products. But somethings can not be shipped because of it's corrosive nature. So I have to find places local to me ....... and any other members that may be in France.
>
www.formx.fr
The good thing about this find is, they have a vast selection of the 'Foam-It' range.
TURK
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Expanding foam for mould, solid enough ?
TURK
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10 Years Ago
It works ok, but I wouldn't recommend it. It collapses lots, so you end up having to spend hours...
Hanaldo
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10 Years Ago
Thanks Hanaldo I was afraid somebody would say that, but not totally surprised. Is it available...
TURK
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10 Years Ago
Smooth-On are pretty global, I'd be surprised if they don't have a distributor in France or at least...
Hanaldo
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10 Years Ago
Thanks Hanaldo, I did find it in the end, the company do 'Smooth-On' products in France if anyones...
TURK
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10 Years Ago
it can be done, I made new wings for my car using the spray foam. Sprayed, trimmed with a saw to...
jaffa
-
10 Years Ago
That's great work jaffa ....... amazing what some people can do. Even to undertake such a task, many...
TURK
-
10 Years Ago
I think I found a far better supplier in France for 'Smooth-On' stuff, than the one mentioned above....
TURK
-
10 Years Ago
thanks for the comments. Expanding foam was the aerosol from building suppliers, in this case...
jaffa
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10 Years Ago
It's always a good idea to lay a fibreglass skin over a foam pattern/plug just so you can then sand...
Fasta
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10 Years Ago
It's always a good idea to lay a fibreglass skin over a foam pattern/plug just so you can then sand...
TURK
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10 Years Ago
Actual PU foam (not the aerosol stuff) is closed cell, so the pattern coat primer won't harden it at...
Hanaldo
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10 Years Ago
Thanks Hanaldo for your time and expertise, very much appreciated. It makes great sense what...
TURK
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10 Years Ago
Apologies, you had mentioned that's what you were doing, I had forgotten. You might just want to...
Hanaldo
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10 Years Ago
Hi Hanaldo, I assume the 'Tg' is the 'Heat distortion temperature' of the resin. No 'Tg'...
TURK
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10 Years Ago
In essence, the HDT rating of a resin is a pretty useless value for most users, as it is the...
Hanaldo
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10 Years Ago
Hi Hanaldo, I hear you, and totally agree ........ but I haven't got to where I am with my...
TURK
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10 Years Ago
Absolutely agree mate, trial and error is all part of the fun! Honestly your project isn't really a...
Hanaldo
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10 Years Ago
Thanks Hanaldo, I fully understand mate, I did read some of your posts, sounds like interesting...
TURK
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10 Years Ago
Hanaldo, Sorry for the late reply. Just wanted to say that I have used expanding foam to make a...
Zedok
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10 Years Ago
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