Pinhole uneven surface


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primoz1111
primoz1111
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Hello!

First hi to everyone using this forum, you got nice community here.

Ok the PROBLEM Smile

I am using 245 2x2 twill 43% resin rich prepreg. As you can see the resin in not equally spread through surface.

http://www.talkcomposites.com/Uploads/Images/a746b9e6-2ca7-466c-979d-6ad2.jpg

My product demands 2 layers of prepreg so when i stack the layers i turn the the sides with more resin facing each other then i combine them so the most resin is in the middle of fibres letting the vacuum do its job.

When i vacuume the prepreg i use release film perforated and breather all stuck in vacuumbag.

 
My tactic is 3h of vacuuming on room temp then 1-2h on 45C, 1h on 60C and 1h on 70C after that i cure it at 120C for another hour more

This is my BEST result :
http://www.talkcomposites.com/Uploads/Images/776ae16c-55ea-4f41-813b-0564.jpg http://www.talkcomposites.com/Uploads/Images/548b377e-f518-4eb1-8898-4353.jpg

So here is the problem why is here areas of pinhole free surface and with pinholes is it the resin not evenly spread the or the problem is my tactic of vacuuming any tips or help will be nice.

P.S. I am using http://shop1.r-g.de/item/390102S  vacuum pump 



Edited 10 Years Ago by primoz1111
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primoz1111
primoz1111
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I have no problem with sealing. My vacuum stays if i stop the pump but i use pump all the time during the cure process.

  
Julien
Julien
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Hi guys,

Can you give the technical data sheet of your prepreg ?

2 reasons that may resolve your problem :
- The first one, when you cure your preg , (if its a 120ºC class) you have to reach 80°C at 3-4°C/min. Rest at 80ºC during a maximum of 30 min and then up to 120°C for 1h minimum at 3-4°C/min.
A 120ºc class prepreg reaches his minimal viscosity at approx 110°C. If you wait too many time under 80°C, the prepreg can cure when the resin is not enough fluid...
-2nd thing is that your prepreg is not an "out of autoclave" so it must receive more than 1 bar of pressure. This is why we have to read the TDS.
Julien
GO

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