Carbon Fiber Goalie helmet (field hockey)


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Matthieu Libeert
Matthieu Libeert
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Hi guys,

I'm going to make a Carbon Fiber replica of a Keeper helmet 

http://www.talkcomposites.com/Uploads/Images/c5b69ec7-3b1b-4cfd-b0a3-cad0.JPGhttp://www.talkcomposites.com/Uploads/Images/853f1957-7024-4864-80fd-4160.JPGhttp://www.talkcomposites.com/Uploads/Images/0408d9dc-60d8-47e3-afcc-ea0f.JPG
It will be a Gelcoated mould and so on...thats not the problem I have...

The problem is:

The helmet I have now is made from PE (I guess it's just thermoformed)
I will need some carbon fiber and reinforcement but I don't really know what Lay-up I will need?
how many sheets of Carbon fiber, Fiberglass inbetween, some core, special resin,...

the helmet I have now weighs around 700grams
I want to make sure the helmet is stong enough so my goalkeeper won't get hurt :p 

If i'm not clear enough or if you have more questions please ask and I'll answer them as fast as possible!

kind regards Matthieu Libeert




Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com




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Matthieu Libeert
Matthieu Libeert
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Group: Forum Members
Posts: 955, Visits: 3.4K
Hi,

Ok so all my projects went well untill now, but now I'm having some trouble with this gelcoat :p

The first time it didn't cure...Ermm

Now the gelcoat broke after I had to force it a bit to get my part out of the mould...(had to hammer it out of the mould Smile )
Some part of gelcoat still on the mould, some are on the part...

The mould was waxed over 7 times with mouldrelease so shouldn't be a problem.

Is there in any way a possibility that Epoxy gelcoat is not compatible with a vinylester mould?

Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com




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