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Hey Neil,
I'd go for a split mould, trying to bond the bits together neatly could be tricky... I suppose you could trim them down to size put them back in the mould and carbon tape the seam.
I have used a split mould for infusion, all I did was apply bathroom silicone sealant to the flanges before bolting them together, I left it for a day and I had a perfect seal! pulling the moulds apart wasn't a problem they just kinda peeled open.
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