Additives for a tougher resin


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Ryan Wise
Ryan Wise
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I'm wondering what would be good things to add to resin to make it tougher. Something like JB Weld, but using my existing bisphenol based epoxy, bought in bulk?

Hanaldo
Hanaldo
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You sort of have to keep in mind that different epoxies will have different base properties, it isn't necessarily possible to modify any old epoxy and make it perform like a toughened structural adhesive. If your application is structural, use a proper structural adhesive.

That said, it is certainly possible to make a really strong general purpose adhesive for non-structural applications. Cotton flock is a great additive for this, and you can add fumed silica to make it more thixotropic. Generally those two on their own will make a pretty good adhesive. Talc or calcium carbonate are also good bulkers that increase the density of the resin and make it a bit tougher. Then if you need to do other things like make the resin stiffer, you can add milled glass/carbon fibre. There are loads of additives you can use, this thread could go on forever. But cotton flock and fumed silica are the two that I would use. 
Warren (Staff)
Warren (Staff)
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Just remember that some additives will influence the colour quite a lot.  eg fumed silica in any quantity turns the mix opaque white.  Milled carbon turns it charcoal black.  Glass in larger quantities will turn it a bit of a semi-translucent murky grey colour. 

Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
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