Best tool to flatten out brush strokes


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Massimiliano
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Hello, at the moment I prefer to brush gelcoats or pattern coats as I don't have the proper equipment to spray.
Despite the quality of the brush and some thinning, I always end up with brush strokes so a lot of high and low spots.
What is your recommended tool to flatten out the brush strokes?
Besides manual sanding, I am looking into orbital and roto-orbital sanders but not sure what works best or if exist better tools for the job.
Any feedback would be greatly appreciated!
Hanaldo
Hanaldo
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Orbital air sander will make quick work of it, but I presume you don't have compressor to run it. Electric works ok, but not as good. Bulkier, less power and the dust will kill them pretty quick. 

Gotta be careful with power sanders though, not as easy to get a true flat surface as you might think, takes some practice. I prefer to use them to do the bulk of the work, but always still finish by hand with a block.
Massimiliano
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Hanaldo - 4/26/2020 8:32:20 AM
Orbital air sander will make quick work of it, but I presume you don't have compressor to run it. Electric works ok, but not as good. Bulkier, less power and the dust will kill them pretty quick. 

Gotta be careful with power sanders though, not as easy to get a true flat surface as you might think, takes some practice. I prefer to use them to do the bulk of the work, but always still finish by hand with a block.

Thank you!
Yes to do the bulk is my intended purpose and you are right, I need to use electric at the moment.
Do you use orbital or roto orbital?

Edited 4 Years Ago by Massimiliano
Hanaldo
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Random orbital.
Massimiliano
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Hanaldo - 4/26/2020 1:22:44 PM
Random orbital.

Thanks!

Warren (Staff)
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Back in the olden days, we used to wet lay old skool polyester based carbon sheets using a brush/roller applied gelcoat.  To avoid visible brush marks, what we used to do is very lightly drag the roller across the surface with a finger stopping it rotating.  That was just enough to skim off the brush strokes. A small flat piece of plastic would likely so the same thing.  That way, in future, you can remove the problem while the gelcoat is wet leaving you less work to do later on. 

Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
Massimiliano
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Warren (Staff) - 4/27/2020 12:05:14 PM
Back in the olden days, we used to wet lay old skool polyester based carbon sheets using a brush/roller applied gelcoat.  To avoid visible brush marks, what we used to do is very lightly drag the roller across the surface with a finger stopping it rotating.  That was just enough to skim off the brush strokes. A small flat piece of plastic would likely so the same thing.  That way, in future, you can remove the problem while the gelcoat is wet leaving you less work to do later on. 

Like using a squeegee?
I will give that a try, thanks!

GO

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