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Hi Im currently making a large foam mould for uses as a nose cone for a small single seat racing car.
We have used Easy Composites Low Density polyurethane foam to fill in gaps between our MDF skeletal frame. I would like to make sure that I have the process correct for creating the mould as I only have one shot at this.
For the Plug once sanded body filled and completely finished i'll paint on a layer of EG60 Epoxy tooling gelcoat and allow this to fully cure, then apply at least 6 layers of the Easy-Lease Chemical release agent, followed by at least 2 layers of mirror glaze mould release wax.
Then im using 4 layers of 100gsm CSM fibre glass to create the mould from which I can infuse upon.
Is this process correct or is there anywhere I should make alterations please let me know.
Thanks Charlie
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