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Hi Dodgyrog,
I'm sorry to hear that you have had an issue with the Epoxy Paste. It is quite sensitive to the cold and will crystallise at around 6’C. It is common, particularly during the winter, for the material to be exposed to this temperature during transit where the goods will inevitably sit in a distribution warehouse overnight before they are delivered to you by TNT. During this time, some (and very occasionally all) of the putty may crystallise. To those unfamiliar with this process it is quite strange and it can certainly seem like the material is defective because once crystallised, the material needs to be warmed to a considerably higher temperature than 6’C (more like 25’C+) in order to un-crystallise back into its correct state. This is because the change of state from liquid to solid is highly endothermic (meaning it needs quite a bit of energy going in) to make this happen. To ‘melt’ the putty you need to put quite a bit of energy in (i.e. put it somewhere decidedly warm, not just above its crystallisation temperature). ‘Chopping up’ the crystallised putty as you describe was not the correct way to restore and use the material; I’m not sure exactly what effect this will have on the integrity of your cured laminate.
If you do have any problems then let us know and we can look into this further.
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