Carbon fiber and aluminium adhesion


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Singhnishesh
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aluminium plate is not adhering to a carbon fiber laminate.Is it because my aluminium surface is too smooth?
I tried etching process to make it rough.But It did not work out well.Is sanding a better option than etching?
scottracing
scottracing
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Singhnishesh - 12/28/2018 6:14:56 AM
aluminium plate is not adhering to a carbon fiber laminate.Is it because my aluminium surface is too smooth?
I tried etching process to make it rough.But It did not work out well.Is sanding a better option than etching?

When you say etch? What exactly do you mean?
Its better to roughen up the ali surface with sand paper or other abrasives at least 240grit. Then clean with acetone and bond within a few hours.

Singhnishesh
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scottracing - 12/28/2018 12:38:29 PM
Singhnishesh - 12/28/2018 6:14:56 AM
aluminium plate is not adhering to a carbon fiber laminate.Is it because my aluminium surface is too smooth?
I tried etching process to make it rough.But It did not work out well.Is sanding a better option than etching?

When you say etch? What exactly do you mean?
Its better to roughen up the ali surface with sand paper or other abrasives at least 240grit. Then clean with acetone and bond within a few hours.

By etching I mean using chromic acid to roughen the surface a bit

Matthieu Libeert
Matthieu Libeert
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Singhnishesh - 12/28/2018 12:43:16 PM
scottracing - 12/28/2018 12:38:29 PM
Singhnishesh - 12/28/2018 6:14:56 AM
aluminium plate is not adhering to a carbon fiber laminate.Is it because my aluminium surface is too smooth?
I tried etching process to make it rough.But It did not work out well.Is sanding a better option than etching?

When you say etch? What exactly do you mean?
Its better to roughen up the ali surface with sand paper or other abrasives at least 240grit. Then clean with acetone and bond within a few hours.

By etching I mean using chromic acid to roughen the surface a bit

Sanding would be easier and faster imo, 
Degrease first with acetone or degreaser, use fresh cloth after cleaning everytime till you dont see any more residue on your cloth, that way you are sure no grease or silicone or whatever is left on your plate THEN start sanding, otherwise you will fill the scratches with grease if it hasn't been cleaned before. then degrease and clean again. I would go for a 80 grit to leave some scratches and to be fully sure take a knife and raster is with the knife for more mechanical bond. 


Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com




f1rob
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Are you gluing the plate on ?
Are you bonding it during manufacture
Wet lay, infusion,pre preg ???
Singhnishesh
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f1rob - 12/28/2018 1:33:23 PM
Are you gluing the plate on ?
Are you bonding it during manufacture
Wet lay, infusion,pre preg ???

Im bonding an aluminium plate to a cf tube


Singhnishesh
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Matthieu Libeert - 12/28/2018 1:07:07 PM
Singhnishesh - 12/28/2018 12:43:16 PM
scottracing - 12/28/2018 12:38:29 PM
Singhnishesh - 12/28/2018 6:14:56 AM
aluminium plate is not adhering to a carbon fiber laminate.Is it because my aluminium surface is too smooth?
I tried etching process to make it rough.But It did not work out well.Is sanding a better option than etching?

When you say etch? What exactly do you mean?
Its better to roughen up the ali surface with sand paper or other abrasives at least 240grit. Then clean with acetone and bond within a few hours.

By etching I mean using chromic acid to roughen the surface a bit

Sanding would be easier and faster imo, 
Degrease first with acetone or degreaser, use fresh cloth after cleaning everytime till you dont see any more residue on your cloth, that way you are sure no grease or silicone or whatever is left on your plate THEN start sanding, otherwise you will fill the scratches with grease if it hasn't been cleaned before. then degrease and clean again. I would go for a 80 grit to leave some scratches and to be fully sure take a knife and raster is with the knife for more mechanical bond. 

Is sanding enough?
Is it used for making the surface rough or roving the oxide layers primarily...
Also I'm using epoxy resin and hardener as adhesive...

Thank you

Matthieu Libeert
Matthieu Libeert
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Singhnishesh - 12/28/2018 1:43:48 PM
Matthieu Libeert - 12/28/2018 1:07:07 PM
Singhnishesh - 12/28/2018 12:43:16 PM
scottracing - 12/28/2018 12:38:29 PM
Singhnishesh - 12/28/2018 6:14:56 AM
aluminium plate is not adhering to a carbon fiber laminate.Is it because my aluminium surface is too smooth?
I tried etching process to make it rough.But It did not work out well.Is sanding a better option than etching?

When you say etch? What exactly do you mean?
Its better to roughen up the ali surface with sand paper or other abrasives at least 240grit. Then clean with acetone and bond within a few hours.

By etching I mean using chromic acid to roughen the surface a bit

Sanding would be easier and faster imo, 
Degrease first with acetone or degreaser, use fresh cloth after cleaning everytime till you dont see any more residue on your cloth, that way you are sure no grease or silicone or whatever is left on your plate THEN start sanding, otherwise you will fill the scratches with grease if it hasn't been cleaned before. then degrease and clean again. I would go for a 80 grit to leave some scratches and to be fully sure take a knife and raster is with the knife for more mechanical bond. 

Is sanding enough?
Is it used for making the surface rough or roving the oxide layers primarily...
Also I'm using epoxy resin and hardener as adhesive...

Thank you

didnt know it was cf tube on a plate Smile I would sand and clean the surface that will be bonded on the carbonfiber tube and the plate, but you can do whatever you want BigGrin it's just how I would do it. 
why dont you use a glue dedicated to these types of projects? Easycomposites has a wide range of 2K adhesives for bonding CF to CF or to plastics and metals 


Matthieu Libeert
Founder MAT2 Composites X Sports
website:
www.mat2composites.com




f1rob
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Sanding will be fine
80grits perfect,just blow down,decrease an bond
If you really want a good bond drill a couple of holes an rivet the part on as you glue it
Singhnishesh
S
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Matthieu Libeert - 12/28/2018 3:57:39 PM
Singhnishesh - 12/28/2018 1:43:48 PM
Matthieu Libeert - 12/28/2018 1:07:07 PM
Singhnishesh - 12/28/2018 12:43:16 PM
scottracing - 12/28/2018 12:38:29 PM
Singhnishesh - 12/28/2018 6:14:56 AM
aluminium plate is not adhering to a carbon fiber laminate.Is it because my aluminium surface is too smooth?
I tried etching process to make it rough.But It did not work out well.Is sanding a better option than etching?

When you say etch? What exactly do you mean?
Its better to roughen up the ali surface with sand paper or other abrasives at least 240grit. Then clean with acetone and bond within a few hours.

By etching I mean using chromic acid to roughen the surface a bit

Sanding would be easier and faster imo, 
Degrease first with acetone or degreaser, use fresh cloth after cleaning everytime till you dont see any more residue on your cloth, that way you are sure no grease or silicone or whatever is left on your plate THEN start sanding, otherwise you will fill the scratches with grease if it hasn't been cleaned before. then degrease and clean again. I would go for a 80 grit to leave some scratches and to be fully sure take a knife and raster is with the knife for more mechanical bond. 

Is sanding enough?
Is it used for making the surface rough or roving the oxide layers primarily...
Also I'm using epoxy resin and hardener as adhesive...

Thank you

didnt know it was cf tube on a plate Smile I would sand and clean the surface that will be bonded on the carbonfiber tube and the plate, but you can do whatever you want BigGrin it's just how I would do it. 
why dont you use a glue dedicated to these types of projects? Easycomposites has a wide range of 2K adhesives for bonding CF to CF or to plastics and metals 

Is sanding enough to make the aluminium surface rough?

GO

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