Carbon oar shaft repair


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swiftarf
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Hi,
We've acquired a second-hand carbon shafted oar which has been cracked by the over-enthusiastic insertion of a handle. The shaft is 61mm in diameter, the walls are 3mm thick and the crack is 80mm long, running in from the end of the oar. We want to attempt a repair but wanted a bit of advice. The manufacturers website suggest (PDF attached) using pre-preg and heat-shrink tape with a hot air gun, but I see that you have a fishing rod repair kit available.
What would be more suitable- the XPREG XC 130 (which looks like the prepreg on the concept 2 repair pdf) or the fishing rod repair kit?
Strength is more important than cosmetics!
thanks,
Simon
Attachments
Oar_Shaft_CrackRepair.pdf (149 views, 122.00 KB)
Fasta
Fasta
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Do you have an oven for curing the pre preg materials.






swiftarf
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No, we don't have an oven but we were going to use the non-autoclave pre-preg and a heat gun
Fasta
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swiftarf - 11/20/2018 7:41:15 AM
No, we don't have an oven but we were going to use the non-autoclave pre-preg and a heat gun

I have done plenty of tube repairs like this, regular wet resin systems with carbon, shrink tape and heat gun.
Make sure the shrink tape is overlapped 2/3 to create 3 layer shrink film. If it is just 1/2 overlapped as 2 layers then the shrink tape can create a bit more bumpy finish. 3 layers is smoother.





Edited 6 Years Ago by Fasta
swiftarf
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Fasta - 11/20/2018 7:47:15 AM
swiftarf - 11/20/2018 7:41:15 AM
No, we don't have an oven but we were going to use the non-autoclave pre-preg and a heat gun

I have done plenty of tube repairs like this, regular wet resin systems with carbon, shrink tape and heat gun.
Make sure the shrink tape is overlapped 2/3 to create 3 layer shrink film. If it is just 1/2 overlapped then the shrink tape can create a bit more bumpy finish. 3 layers is smoother.

Thanks for the advice. Do you think a wet system is better and how long lasting have your repairs been?

Fasta
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swiftarf - 11/20/2018 7:49:55 AM
Fasta - 11/20/2018 7:47:15 AM
swiftarf - 11/20/2018 7:41:15 AM
No, we don't have an oven but we were going to use the non-autoclave pre-preg and a heat gun

I have done plenty of tube repairs like this, regular wet resin systems with carbon, shrink tape and heat gun.
Make sure the shrink tape is overlapped 2/3 to create 3 layer shrink film. If it is just 1/2 overlapped then the shrink tape can create a bit more bumpy finish. 3 layers is smoother.

Thanks for the advice. Do you think a wet system is better and how long lasting have your repairs been?

I am assuming this non-autoclave pre preg is a wet preg. Wet preg is really just a wet resin system. You may as well wet out yourself. You can do it on the job or pre wet on a board and then wrap onto your tube.

Don't be confused with (out of autoclave) this just means the material is meant for use with a regular oven and vacuum only process. It still needs cooking at 80-100C for many hours. A heat gun will not work.





swiftarf
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Fasta - 11/20/2018 7:58:20 AM
swiftarf - 11/20/2018 7:49:55 AM
Fasta - 11/20/2018 7:47:15 AM
swiftarf - 11/20/2018 7:41:15 AM
No, we don't have an oven but we were going to use the non-autoclave pre-preg and a heat gun

I have done plenty of tube repairs like this, regular wet resin systems with carbon, shrink tape and heat gun.
Make sure the shrink tape is overlapped 2/3 to create 3 layer shrink film. If it is just 1/2 overlapped then the shrink tape can create a bit more bumpy finish. 3 layers is smoother.

Thanks for the advice. Do you think a wet system is better and how long lasting have your repairs been?

I am assuming this non-autoclave pre preg is a wet preg. Wet preg is really just a wet resin system. You may as well wet out yourself. You can do it on the job or pre wet on a board and then wrap onto your tube.

Don't be confused with (out of autoclave) this just means the material is meant for use with a regular oven and vacuum only process. It still needs cooking at 80-100C for many hours. A heat gun will not work.

It was the out of autoclave stuff I was looking at- thanks for clearing that up!
Cheers

GO

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