Pinholes in gelcoat


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67redrocket
67redrocket
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My first mould with tooling gelcoat was perfect!

Al my other atempts have had pinholes. I know they can be fixed by applying gelcoat in the holes. But it takes time, and I usually dont get the same goss after sanding down the applyed gel coat. 

Is the unimould system better? will this leave me less pinholes? 

Can I apply the gel coat with the ES G100 cup gun instead? Will this leave less pinholes? 
Hanaldo
Hanaldo
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Depends what is causing the pinholes. I've only ever had 2 types of pinholes in tooling gelcoat. One is caused by air entrapment behind the gelcoat when applying the skin coat. These are then unsupported voids behind the gelcoat, which break away and leave pinholes. These generally aren't apparent straight away, more after a few days/weeks. 

The other type is porosity in the gelcoat itself, normally caused by too much catalyst or too thick a coat. 
MarkMK
MarkMK
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If you're using EC's epoxy tooling gelcoat, then I've found this to be much more prone to trapping air and leaving behind mini-craters on the surface. It's a fair bit thicker than the Unimould gelcoat and can be tricky to apply well, especially in corners where it might naturally pool a little more

It's also near impossible to carry out good repairs on, as it doesn't respond well to flatting and polishing so I try to avoid using it now on anything but simple shapes.

On balance, I feel the Unimould system is much better to work with, even having the unavoidable fumes to contend with
Edited 9 Years Ago by MarkMK
Hanaldo
Hanaldo
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Ah yes, apologies, I misread the first post thinking this was using a vinyl ester tooling gelcoat. 

I agree with Mark, the epoxy tooling system is extremely viscous and you need to be very meticulous about the way you apply the gelcoat. You will find the Unimould system is somewhat more forgiving.
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