3D printing patterns/moulds


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Bean Bandit
Bean Bandit
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Hi everyone,

I'm very much at the beginning of making composite parts and have just ordered some materials.

I want to make some airhorns/stacks for my car and planed to get the mould 3D printed out of ABS (Tg around 120°C) and then seal it with a thin layer of high temp epoxy.

I bought some braided cf sleeves (in combination with high temp epoxy) and will try how that works first but also got some prepreg (hence the goal to make a mould which can take 100°C or more). 

Is there anything I'm missing that would speak against my above mentioned plan (incompatability of resins, chemical reactions etc)?

If there aren't any objections I'll give it a go later this summer/early autumn. Currently temps are too high (30°C or more in my working area).

Thanks for any input. 

Bean
f1rob
f1rob
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Just coat with marbokote 2002 as you would tooling block then release with whatever

can also use 712
scottracing
scottracing
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its an application that im looking into at work. I have used sls nylon before but we had to seal the tools after we had wet sanded them smooth.
I know many companies and motorsport especially are looking into it, if things progress as work I will give an update on the materials used and what needa to be done post process
worthidlj
worthidlj
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The issue with 3D printed parts is they are NOT sealed surfaces (even the SLS, SLA, DLP variants).

The way to get around this is to coat the surface/ soak the part (in a sealable bag if part is small enough) with epoxy and sand smooth then I think from there it is the usual moulding process.

This is my understanding of it, but happily to be corrected.




Cheers,

David
67redrocket
67redrocket
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I have used www.shapeways.com for 3d printing a couple of times. And I wonder if I can use this to print patterns or moulds. Does anyone have experience with printing patterns/moulds?

The material shapeways use is called PA 2200

GO

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