Mould repair - Cleaning out non setting gelcoat/wax additive


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Lenny
Lenny
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I tried repairing my mould last night as there were a few pin holes in the surface.

I therefore mixed up some tooling gelocat and wax additive and just filled in the holes.

Its now almost 24 hours since and the repair areas are still a little tacky.

I did use the correct ratio, but obviously something hasn't gone to process.

Therefore, what is the best solution to fix this ?

Do I wipe away the existing tacky repair and try and fill them again, or is there anything you can do to harden the existing repairs ?
Shaneer22
Shaneer22
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Give it some heat first,see if that kicks off the cure.
Lenny
Lenny
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Would you suggest a heat gun over the surface for a period of time ?

I'm not entirely sure how long the repair should take to cure anyway, assumed 24 hours in ambient temp would be sufficient.
Warren (Staff)
Warren (Staff)
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Normally I would expect it to be cured now, but with the temperatures beginning to fall and potentially slight errors due to small batch sizes, it might well take longer. Heat will help to an extent to finish off the cure process.

If it is only tacky but otherwise hard, then you can sand off the tackyness and should be able to carry on with the repair as normal.

Warren Penalver
Easy Composites / Carbon Mods - Technical Support Assistant
Lenny
Lenny
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I tried heating the repair areas last night with a heat gun, but seemed to have the opposite effect and make the repair area more tacky than before.

I ended up removing the original repair areas using some acetone and a cloth (Its only specific to a few pin holes locations on the mould)

I then mixed up some new gelcoat and wax additive and left it over night to harden.

Fingers crossed it will have set by the time I get home tonight so I can snad and polish ready for resin infusion over the weekend.
MarkMK
MarkMK
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Another method, that could also save you having to mix in the wax additive, is to create sticking plasters from flash or brown packing tape. By sticking a small square onto a larger piece of tape (so that the none sticky section covers the new gelcoat) you can seal-off the repair, which should allow full cure (as long as the catalyst is mixed appropriately).

If done carefully, you can also end up with repair sections that are just proud of the mould surface which should save time on flatting back also
GO

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