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My plan was to take a mould from it. I would mould from the inside though. The problem with this seat is that it had been deformed (the sides had been pulled in which would mean a mechanical lock). I cut a bit out and straightened it up, hence all the filler and made it fit the subframes for my car (VX220). My level of arsedness has wained slightly so its still as you see it in that picture.
WRT the lip round the edge I had planned on thickening it slightly but given that I'd mould from the inside it'd be fairly straightforward in my eyes.
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