Casting hollow shells from a mould


Author
Message
logisticpeach
logisticpeach
Junior Member (7 reputation)Junior Member (7 reputation)Junior Member (7 reputation)Junior Member (7 reputation)Junior Member (7 reputation)Junior Member (7 reputation)Junior Member (7 reputation)Junior Member (7 reputation)Junior Member (7 reputation)
Group: Awaiting Activation
Posts: 1, Visits: 6
Hi,

I'm looking for some advice to point me in the right direction in terms of materials and techniques for a project I'm working on.

In a nutshell, I need to take a positive impression of the inner-ear, create a mould and then cast a solid shell from the mould (think of a hearing-aid shell) into which electronics will be placed later.

I have seen some discussion online around this topic whereby acrylic resin is allowed to partially cure, solidifying from the outside toward the centre and therefore creating a "shell" of the mould.

My question is: give that I have no background in composites, plastics or materials science, how might this be achieved, and what materials/tools would be needed?

Thanks in advance!

Kenny
Reply
Brian_s
Brian_s
Supreme Being (793 reputation)Supreme Being (793 reputation)Supreme Being (793 reputation)Supreme Being (793 reputation)Supreme Being (793 reputation)Supreme Being (793 reputation)Supreme Being (793 reputation)Supreme Being (793 reputation)Supreme Being (793 reputation)
Group: Forum Members
Posts: 99, Visits: 2.5K
This may help.

http://www.youtube.com/watch?v=jmsbUZPUvJY

You will then need to make a mould from this to cast your finished object.
If you use a silicon putty as in the video you may find that Silicon moulding material will stick to it.
Perhaps someone from easy composites can confirm this?
I am not sure if a hard resin will fit back in your ear comfortably. You may need something that flexes.

Brian.
GO

Merge Selected

Merge into selected topic...



Merge into merge target...



Merge into a specific topic ID...





Similar Topics

Reading This Topic

Explore
Messages
Mentions
Search